Liquid Discharging Head Drive Waveform Determination

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Solution Overview

Problem

In liquid discharging apparatuses, such as ink-jet printers, determining the drive waveform for each head requires multiple processing steps, increasing complexity and time due to the need for individual measurement of discharge characteristics for each head.

Innovation Solution

A method where the waveform of a drive pulse for a first liquid discharging head is determined using waveform information from a second liquid discharging head, allowing for shared information and reduced processing steps through peer-to-peer communication or a server-based system, enabling the use of either simulation or actual measurement to adjust the drive pulse waveform.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If drive waveform parameters are varied multiple times to measure ejection characteristics for each head, then discharge characteristics can be optimized, but the number of processing steps increases considerably

Engineering Contradiction:
Improvedischarge characteristicsVSAvoidprocessing steps
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies the copying principle by using waveform information from a second liquid discharging head as a template or reference to determine the drive waveform for the first liquid discharging head. Instead of performing multiple measurements and iterations for each head, the system copies the waveform parameters from one head to another, significantly reducing the number of processing steps while maintaining optimized discharge characteristics.

Inventive Principle:
Principle #26Copying

2Measurement precision

If individual measurement is performed for each liquid discharging head, then accurate drive waveform can be determined, but time consumption increases

Engineering Contradiction:
Improvedrive waveform determinationVSAvoiddetermination time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by performing the waveform measurement and determination process for one liquid discharging head in advance, storing the waveform information, and then reusing this pre-determined waveform for other heads. This eliminates the need to repeat the time-consuming measurement process for each head while maintaining measurement precision through the use of verified waveform parameters.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If multiple processing steps are used to determine drive waveform for each head, then discharge characteristics can be optimized, but operational efficiency decreases

Engineering Contradiction:
Improvedischarge characteristicsVSAvoidoperational efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies universality by creating a universal waveform determination approach where the drive waveform parameters determined for one liquid discharging head can be applied to multiple heads. The waveform information serves multiple functions: it optimizes discharge characteristics through proper parameter selection and simultaneously improves operational efficiency by eliminating redundant processing steps for additional heads.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the number of processing steps needed to determine the drive waveform, optimizing the discharge characteristics of ink by leveraging shared information and efficient communication methods, thereby simplifying the process and improving operational efficiency.

Implementation Method 1

drive pulses are applied to drive elements, such as piezoelectric elements, so that liquid, such as ink, is discharged from heads

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11919304B2Drive-waveform determination method, non-transitory computer-readable storage medium storing drive-waveform determination program, liquid discharging apparatus, and drive-waveform determination system
Publication Date: 2024.03.05 SEIKO EPSON CORP
  • US11919304B2 patent drawing
  • US11919304B2 patent drawing
  • US11919304B2 patent drawing

AI summary

A drive-waveform determination method determines a waveform of a first drive pulse to be applied to a drive element included in a first liquid discharging head that discharges liquid. The drive-waveform determination method includes: a first step of obtaining second waveform information regarding a waveform of a second drive pulse to be applied to a drive element included in a second liquid discharging head that discharges liquid; and a second step of determining the waveform of the first drive pulse, based on the second waveform information.