Liquid egg-substitute composition and heat-coagulated product

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Solution Overview

Problem

Existing liquid egg-substitute compositions using plant-based proteins face challenges in replicating the appearance and texture of heat-coagulated egg products, such as scrambled eggs, due to difficulties in achieving a fine, smooth consistency and a flavor similar to eggs.

Innovation Solution

A liquid egg-substitute composition combining extracted almond protein and curdlan, with specific mass percentage ranges for both components, is used to create a heat-coagulated product that mimics the appearance and texture of scrambled eggs, incorporating a lipid content for enhanced richness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If plant-based protein is used to create liquid egg-substitute composition, then health benefits and plant-based preference are improved, but appearance and texture similar to scrambled eggs cannot be achieved

Engineering Contradiction:
Improvehealth benefitsVSAvoidappearance and texture quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent combines multiple plant-based proteins (soybean protein, pea protein, rice protein) with specific functional ingredients including curdlan (a polysaccharide), lipids, and enzymes. This composite approach allows each component to contribute different properties: proteins provide structure, curdlan provides gelation and texture, lipids provide richness and mouthfeel, and enzymes improve protein functionality. The synergistic combination resolves the contradiction by achieving scrambled-egg-like appearance and texture while maintaining plant-based health benefits.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent specifies precise parameter ranges for each ingredient: protein content at 1-15%, curdlan at 0.1-5%, lipid content at 1-10%, and controlled pH levels. By optimizing these parameters, the composition achieves proper heat coagulation behavior, fine curd formation, and smooth texture that mimics scrambled eggs. The parameter optimization allows the plant-based mixture to undergo phase changes during heating similar to egg proteins, resolving the appearance and texture issue while maintaining health benefits.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If plant-based protein composition is used, then health and plant-based preference are improved, but fine scrambled-egg-like appearance with appropriate size cannot be obtained

Engineering Contradiction:
Improvehealth benefitsVSAvoidfine curd size and appearance
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

Curdlan acts as an intermediary substance that mediates between the plant proteins and the desired fine curd structure. During heating, curdlan forms a gel network that traps and distributes protein aggregates, creating uniform fine curds similar to scrambled eggs. The curdlan polysaccharide chains interact with protein molecules, controlling their aggregation size and distribution, thereby achieving the desired fine appearance while maintaining the health benefits of plant-based ingredients.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical mixing and beating process traditionally used with eggs with a chemical-gelation system. Instead of mechanically breaking eggs into fine curds through vigorous stirring, the composition uses curdlan's gelation properties and controlled heat coagulation to spontaneously form fine curds. This substitution of mechanical action with chemical-gelation mechanisms achieves the fine appearance while simplifying the cooking process and maintaining plant-based health benefits.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If plant-based protein is used, then health benefits are improved, but smooth texture without roughness cannot be achieved

Engineering Contradiction:
Improvehealth benefitsVSAvoidroughness of plant-based protein
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality modification by adding lipids and enzymes specifically to address the roughness issue in certain regions of the protein matrix. Lipids coat the protein surfaces, smoothing the texture and providing richness, while enzymes like transglutaminase modify specific protein-protein interaction sites to reduce aggregation roughness. This targeted local modification resolves the texture issue while preserving the overall health benefits of the plant-based protein composition.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent replaces mechanical smoothing (traditional whipping and beating) with enzymatic and chemical smoothing mechanisms. Transglutaminase enzymes chemically modify protein surfaces to reduce roughness, while curdlan gelation provides a smooth matrix structure. This substitution of mechanical processing with biochemical mechanisms achieves smooth texture without the need for extensive mechanical work, maintaining the health benefits of minimally processed plant-based ingredients.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively produces a heat-coagulated product with a smooth texture and appearance similar to traditional scrambled eggs, addressing the limitations of previous plant-based protein substitutes by ensuring fluidity and flavor similarity.

Implementation Method 1

a liquid egg-substitute composition containing no egg or a small amount of egg, characterized by containing 1 mass % or more and 15 mass % or less of an extracted protein of almond, and curdlan

Methodology Applied
Scientific EffectHeat coagulation: Coagulation

Implementation Method 2

capable of preparing a heat-coagulated product having appearance and texture close to those of a heat-coagulated egg such as a real scrambled egg

Methodology Applied
Scientific EffectGel formation: Gel

Implementation Method 3

an extracted protein of almond... a content of the extracted protein of almond is 1 mass % or more and 15 mass % or less

Methodology Applied
Scientific EffectProtein coagulation: Coagulation

Implementation Method 4

by heating similarly to a liquid egg

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 5

The liquid egg-substitute composition according to the present invention favorably contains 3 mass % or more and 15 mass % or less of a lipid

Methodology Applied
Scientific EffectEmulsion: Emulsion

Data Source

PatentUS20240172783A1Liquid egg-substitute composition and heat-coagulated product
Publication Date: 2024.05.30 Q P CORP

AI summary

A liquid egg-substitute composition according to the present invention is a liquid egg-substitute composition that contains an extracted protein of almond and curdlan, in which a content of the protein extracted from almond is 1 mass % or more and 15 mass % or less.