Liquid Ejecting Head Thermal Management via High-Conductivity Support
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The existing liquid ejecting heads experience errors in ink ejection characteristics due to temperature increases caused by heat generated from driving piezoelectric elements, leading to changes in ink viscosity.
Innovation Solution
A liquid ejecting head design that includes a support made of a material with higher thermal conductivity than the containing body and fixing plate, which efficiently dissipates heat generated by the drive circuit, thereby reducing temperature increases within the head unit.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If piezoelectric elements are driven to eject ink from nozzles, then liquid ejection function is achieved, but heat is generated causing temperature increase and ink viscosity change
Solution Approach 1:
A heat dissipation fin is introduced as an intermediary component between the drive IC and the surrounding environment. The fin extends from the drive IC housing and provides additional surface area for heat dissipation, effectively transferring heat from the internal components to the external environment without requiring direct contact or complex cooling systems.
Solution Approach 2:
The patent utilizes natural convection and radiation as phase transition mechanisms for heat dissipation. The heat dissipation fin increases the surface area for convective heat transfer and radiative heat loss, enabling efficient heat removal from the drive IC through passive thermal management without active cooling components.
2Ease of operation
If drive IC is mounted in liquid ejection head to control piezoelectric elements, then ejection control is improved, but heat generated by drive IC changes ink viscosity
Solution Approach 1:
The heat dissipation fin serves as a thermal intermediary that separates the heat-generating drive IC from the ink storage and ejection system. By providing an external heat dissipation path through the fin, the thermal coupling between the drive IC and the ink system is reduced, maintaining stable ink viscosity and ejection characteristics.
Solution Approach 2:
The patent converts the harmful heat generated by the drive IC into a manageable thermal flow by directing it through the heat dissipation fin to the external environment. The heat that would otherwise degrade ink properties is instead channeled through the fin structure, where it is dissipated harmlessly to the surrounding air, thereby protecting the ink ejection system from thermal contamination.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design effectively suppresses temperature rises within the head unit, reducing errors in ink ejection characteristics and improving heat release efficiency.
Implementation Method 1
the support is formed of a material having a thermal conductivity higher than that of the containing body
Data Source
AI summary
A liquid ejecting head including a head unit including a liquid ejecting unit that ejects a liquid from a nozzle, a drive circuit that drives the liquid ejecting unit, a containing body in which a space that stores the liquid is formed; a fixing plate which contacts the head unit on a nozzle side of the head unit; and a support that contacts the fixing plate and that supports the head unit, in which the support is formed of a material having a thermal conductivity higher than that of the containing body.


