Liquid Ejecting Head Tilt Mechanism for Cap Load Distribution

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Solution Overview

Problem

Ink jet type recording apparatuses face challenges with the nozzle-formed surface floating due to cap load and low adhesiveness between the cap and nozzle-formed surface, leading to deformation and increased size and cost of restrainers.

Innovation Solution

A liquid ejecting apparatus with guide shafts that allow the liquid ejecting head to tilt when the cap is applied, distributing the load to both the restrainer and guide shafts, enabling the use of lower stiffness materials and reducing the size and cost of the restrainer, while improving adhesiveness and preventing deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a restrainer with high stiffness is used to withstand the cap load, then the liquid ejecting head can be restrained from floating, but the restrainer increases in size and cost

Engineering Contradiction:
Improverestraint effectivenessVSAvoidrestrainer size and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The load bearing function is segmented between the restrainer and the guide shafts. The restrainer provides positional restraint while the guide shafts share the mechanical load, allowing the restrainer to be smaller and less expensive while maintaining effective restraint.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide shafts act as intermediaries that transfer part of the cap load from the liquid ejecting head to the apparatus body, reducing the burden on the restrainer and enabling a more compact design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a load is applied to restrain the restrainer from being deformed, then floating can be prevented, but low adhesiveness between the nozzle-formed surface and the cap is obtained

Engineering Contradiction:
Improvefloatation preventionVSAvoidadhesiveness
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The restraint function is segmented between the restrainer (providing positional constraint) and the guide shafts (providing load bearing), allowing the cap to maintain adequate load for adhesion while the restrainer prevents floatation through lateral constraint rather than vertical loading.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the liquid ejecting head is restrained at the center position, then floating can be prevented, but the head cannot tilt to come into contact with the guide shafts to distribute the load

Engineering Contradiction:
Improvefloatation preventionVSAvoidload distribution capability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The restrainer is positioned asymmetrically at the end of the liquid ejecting head rather than at the center, enabling the head to tilt and contact the guide shafts for load distribution while the restrainer maintains floatation prevention through lateral constraint.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The liquid ejecting head is allowed to tilt dynamically to contact the guide shafts under cap load, creating a adaptive load path that distributes forces between the restrainer and guide shafts based on operational conditions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10500862B2Liquid ejecting apparatus and capping method
Publication Date: 2019.12.10 SEIKO EPSON CORP
  • US10500862B2 patent drawing
  • US10500862B2 patent drawing
  • US10500862B2 patent drawing

AI summary

There is provided a liquid ejecting apparatus including: a liquid ejecting head that has a nozzle-formed surface; guide shafts that guide the liquid ejecting head in a direction in which the liquid ejecting head is lifted and lowered; a cap that is lifted and lowered in the direction and covers the nozzle-formed surface; and a restrainer that restrains the liquid ejecting head against the cap at a position shifted from the center of the cap when viewed from the direction.