Liquid Ejecting Apparatus Mist and Contaminant Collection

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Solution Overview

Problem

Liquid ejecting apparatuses, such as ink jet recording devices, face image quality degradation due to mist contacting contaminants like fluff on the recording medium, as existing solutions only adsorb fluff without addressing mist contamination.

Innovation Solution

A liquid ejecting apparatus with integrated mist-collecting and contaminant-collecting units, featuring collection openings that span the width direction of the transport unit, blowing units to direct air towards the collection openings, and optional sticky members, destaticizing units, compressed air, and vibration or heating units to effectively remove contaminants and mist.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If fluff is adsorbed on the cloth using a liquid ejecting apparatus, then contaminant removal is improved, but mist generated during ejection contacts the contaminants and causes image quality degradation

Engineering Contradiction:
Improveimage qualityVSAvoidmist contact with contaminants
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The invention divides the collection function into two separate units: a contaminant-collecting unit positioned upstream to remove fluff from the medium, and a mist-collecting unit positioned downstream to capture mist generated during ejection. This segmentation prevents mist from contacting contaminants, thereby resolving the image quality degradation issue while maintaining both contaminant removal and mist suppression capabilities

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces air flow as an intermediary mechanism that transports both contaminants and mist to respective collection units. The air flow acts as a mediator that separates the paths of contaminants and mist, preventing their contact while efficiently collecting both, thus resolving the technical contradiction between contaminant removal and mist suppression

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If a contaminant-collecting unit is added upstream of the ejection area, then contaminant collection is improved, but device complexity increases

Engineering Contradiction:
Improvecontaminant collection effectivenessVSAvoidnumber of collection units
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention designs both collection units to share common functional elements, including air flow generation mechanisms and collection openings, allowing a single system to perform dual functions of contaminant and mist collection. This multi-functionality approach reduces the actual increase in device complexity while maintaining effective contaminant collection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention combines the contaminant-collecting unit and mist-collecting unit into an integrated system with coordinated operation. By merging control mechanisms and utilizing shared structural elements, the invention minimizes the complexity increase that would result from adding a separate contaminant collection function

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses image quality degradation by collecting both mist and contaminants, reducing power consumption and maintaining a clean recording environment by directing air to prevent mist accumulation and using adhesive or destaticizing methods to ensure reliable contaminant removal.

Implementation Method 1

blowing units to direct air towards the collection openings

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 2

blowing units to direct air towards the collection openings

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 3

optional sticky members

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 4

optional destaticizing units

Methodology Applied
Scientific EffectElectrostatics: Electrostatics

Implementation Method 5

optional vibration or heating units

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 6

optional vibration or heating units

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP3216613B1Liquid ejecting apparatus
Publication Date: 2020.05.27 SEIKO EPSON CORP
  • EP3216613B1 patent drawingFigure 1
  • EP3216613B1 patent drawingFigure 2
  • EP3216613B1 patent drawingFigure 3

AI summary

A liquid ejecting apparatus (1) includes a transport unit (3) that transports a medium, an ejecting unit (4) that ejects a liquid onto the medium in an ejection area, a mist-collecting unit (19) that collects mist that occurs with the ejection of the liquid from the ejecting unit, and a contaminant-collecting unit (20) that is formed upstream of the ejection area in a transport direction of the medium and that collects contaminants that have attached to the medium.