Liquid-Ejecting Printer Nozzle Monitoring with Adaptive Timing

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Solution Overview

Problem

Existing printers with large numbers of nozzles require significant time to transmit nozzle state information to a host computer, leading to potential delays in recording operations when status information is transmitted concurrently.

Innovation Solution

A program that controls an external apparatus to acquire nozzle information from a liquid ejecting apparatus at optimized timings based on specific conditions, reducing the frequency of information acquisition when certain conditions are met, thereby minimizing interference with recording operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If status information is transmitted frequently to monitor nozzle states, then measurement precision is improved, but loss of time increases due to transmission delays

Engineering Contradiction:
Improvenozzle state monitoring accuracyVSAvoidrecording operation delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements dynamic adjustment of status information transmission frequency based on recording operation states. The external apparatus acquires nozzle status information at different frequencies depending on whether recording is actively performed, adapting the monitoring intensity to current operational needs and avoiding fixed-frequency transmission delays

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs periodic acquisition of status information with variable periods. During recording operations, status information is acquired at longer intervals to minimize interference, while between recording operations, acquisition frequency increases to maintain nozzle state awareness without conflicting with recording throughput

Inventive Principle:
Principle #19Periodic action

2Reliability

If nozzle information is acquired at high frequency to ensure accurate monitoring, then reliability is improved, but productivity deteriorates due to overlapping operations

Engineering Contradiction:
Improvenozzle state information accuracyVSAvoidrecording operation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The external apparatus dynamically adjusts the acquisition frequency of nozzle information based on recording operation states. During active recording, acquisition frequency is reduced to prevent overlap and maintain productivity, while reliability is preserved through targeted acquisitions at operation boundaries

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary acquisition of status information before recording operations begin and follows up with acquisition after recording completes. This timing strategy ensures nozzle state is known before recording starts without interfering with the recording process itself, maintaining both reliability and productivity

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If status request commands are sent continuously to monitor nozzle states, then measurement precision is improved, but loss of time increases due to data transmission overhead

Engineering Contradiction:
Improvenozzle discharge failure detectionVSAvoiddata transmission time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The external apparatus sends status request commands periodically rather than continuously, with the period adjusted based on recording operation states. This reduces data transmission overhead and time loss while maintaining adequate monitoring precision through strategically timed requests

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12427765B2Non-transitory computer readable medium recorded with program for controlling external apparatus configured to communicate with liquid ejecting apparatus
Publication Date: 2025.09.30 BROTHER KOGYO KK
  • US12427765B2 patent drawing
  • US12427765B2 patent drawing
  • US12427765B2 patent drawing

AI summary

A non-transitory computer readable medium recorded with a program for controlling an external apparatus which has a memory and which is configured to communicate with a liquid ejecting apparatus is provided. The program allows a computer to acquire nozzle information from the liquid ejecting apparatus so that the nozzle information is stored in the memory. The program allows the computer to execute the nozzle information acquiring process at a first timing if the nozzle information, which is stored in the memory, fulfills a first condition, or the program allows the computer to execute the nozzle information acquiring process at a second timing having a frequency lower than that of the first timing if the nozzle information, which is stored in the memory, fulfills a second condition.