Liquid Ejecting Apparatus Pressure Fluctuation Detection

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Solution Overview

Problem

Existing liquid ejecting apparatuses struggle to detect structural defects in pressure chambers, particularly peeling between components, which can lead to ink ejection abnormalities due to the difficulty in distinguishing between viscosity increases and actual structural issues.

Innovation Solution

The apparatus includes a detection operation that utilizes fluctuations in pressure within adjacent pressure chambers to determine the presence of defects by driving a first driving element to cause pressure fluctuations in the first pressure chamber, allowing for accurate detection of structural defects through the analysis of pressure waves in the second pressure chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If vibration pattern detection is used to detect abnormal ejection, then ejection abnormalities can be detected, but structural defects of pressure chambers cannot be detected

Engineering Contradiction:
Improvedetection precisionVSAvoiddetection scope
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The detection operation is segmented into multiple phases: a driving phase where the driving element is actuated to generate pressure fluctuations, and a detection phase where pressure changes in adjacent pressure chambers are monitored. This temporal segmentation allows the system to distinguish between normal operational variations and actual structural defects by analyzing pressure wave propagation patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Pressure fluctuations in adjacent pressure chambers serve as an intermediary indicator to detect structural defects. Instead of directly measuring the pressure chamber structure, the system uses the pressure wave propagation through liquid as a mediator to indirectly detect peeling or structural abnormalities, enabling non-contact detection of structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If pressure fluctuation detection in adjacent chambers is implemented, then structural defects can be detected, but the system complexity increases

Engineering Contradiction:
Improvedefect detection reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pressure detection mechanism serves multiple functions: it detects structural defects through pressure wave propagation analysis, monitors ejection abnormalities, and can identify pressure chamber integrity issues. By utilizing the existing pressure detection infrastructure for multiple detection purposes, the system achieves reliable defect detection without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the liquid pressure fluctuations naturally generated during normal operation to detect defects. The driving element's operation creates pressure changes that propagate through the liquid, and these same pressure changes serve as the detection signal for structural defects, eliminating the need for separate active sensing mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables precise detection of structural defects, ensuring reliable ink ejection by distinguishing between viscosity-related issues and actual peeling, thereby maintaining printing quality and apparatus performance.

Implementation Method 1

a first driving element corresponding to the first pressure chamber. The liquid ejecting apparatus executes a detection operation of detecting a fluctuation in the pressure of the liquid within the second pressure chamber that occurred when the first driving element was driven to cause the pressure of the liquid within the first pressure chamber to fluctuate

Methodology Applied
Scientific EffectPressure transmission through liquid: Pascal's Law

Data Source

PatentUS11338574B2Liquid ejecting apparatus and method for controlling liquid ejecting apparatus
Publication Date: 2022.05.24 SEIKO EPSON CORP
  • US11338574B2 patent drawing
  • US11338574B2 patent drawing
  • US11338574B2 patent drawing

AI summary

A liquid ejecting apparatus includes a first pressure chamber communicating with a first nozzle configured to eject a liquid, a second pressure chamber adjacent to the first pressure chamber and communicating with a second nozzle configured to eject the liquid, and a first driving element corresponding to the first pressure chamber. The liquid ejecting apparatus executes a detection operation of detecting a fluctuation in the pressure of the liquid within the second pressure chamber that occurred when the first driving element was driven to cause the pressure of the liquid within the first pressure chamber to fluctuate.