Liquid Ejecting Apparatus Resistor Section Decompression Control

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Solution Overview

Problem

Liquid ejecting apparatuses face challenges in controlling sudden pressure decompression, which can lead to air bubble entrainment and ejection errors, due to the complexity of fine pressure adjustments in pressurization and decompression processes.

Innovation Solution

The apparatus incorporates a resistor section in the decompression flow path to slow down decompression rates, reducing sudden pressure drops and simplifying the flow path structure and control, while using a pump for both pressurization and decompression, and an air release valve for atmospheric decompression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the pump is driven in reverse rotation direction to decompress the supply flow path quickly, then the decompression speed is improved, but sudden pressure decrease causes air bubble entrainment and ejection errors

Engineering Contradiction:
Improvedecompression speedVSAvoidejection accuracy
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

A resistor section is introduced as an intermediary element in the decompression flow path. This resistor section restricts the decompression speed by creating flow resistance, thereby mediating between the fast decompression action and the requirement to prevent sudden pressure drops that cause air bubble entrainment and ejection errors

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If fine pressure adjustment control is implemented during decompression, then the pressure control precision is improved, but the control complexity increases

Engineering Contradiction:
Improvepressure control precisionVSAvoidcontrol complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Instead of implementing complex fine pressure adjustment control systems, the patent uses a simple resistor section that passively restricts decompression speed. This disposable-like simple component replaces complex active control systems, reducing control complexity while maintaining sufficient pressure control precision

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The resistor section automatically regulates decompression speed without requiring external control systems. The decompression process self-adjusts through the inherent flow resistance, eliminating the need for complex measurement and control mechanisms

Inventive Principle:
Principle #25Self-service

3Reliability

If a separate decompression mechanism is added to control decompression speed, then the pressure control capability is improved, but the apparatus complexity increases

Engineering Contradiction:
Improvepressure control capabilityVSAvoidapparatus complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The resistor section is merged into the existing decompression flow path structure, combining the decompression function with flow resistance in a single integrated path. This avoids adding a separate decompression mechanism while still providing controlled decompression capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The resistor section serves multiple functions: it restricts decompression speed, prevents sudden pressure drops, and eliminates the need for separate control mechanisms. This multi-functional element improves pressure control capability without proportionally increasing apparatus complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10214024B2Liquid ejecting apparatus
Publication Date: 2019.02.26 SEIKO EPSON CORP
  • US10214024B2 patent drawing
  • US10214024B2 patent drawing
  • US10214024B2 patent drawing

AI summary

A liquid ejecting apparatus includes: a liquid ejecting head having a nozzle that ejects liquid; a supply flow path that supplies the liquid to the liquid ejecting head; a pressurizing mechanism that pressurizes a region which communicates with the supply flow path; a decompression mechanism that decompresses the region pressurized by the pressurizing mechanism; and a resistor section that interferes with decompression by the decompression mechanism.