Vibration Detection in Liquid Ejecting Device Guide Units

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Solution Overview

Problem

Existing liquid ejecting devices face challenges in detecting vibrations caused by guide unit deterioration, leading to increased operational load and potential failure in detecting vibrations when the detection unit is attached at a position away from the guide unit.

Innovation Solution

The liquid ejecting device design includes a detection unit attached to at least one of the first and second surfaces of the base or holding unit, positioned closer to the guide unit, allowing for effective detection of vibrations generated due to guide unit deterioration, with a control unit analyzing these vibrations to determine the deterioration factor and trigger maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the detection unit is attached to the holding unit at a position away from the guide unit attachment point, then the vibration detection range is expanded, but the detection precision of guide unit deterioration vibrations is reduced

Engineering Contradiction:
Improvedetection rangeVSAvoidvibration detection precision
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent applies dimensional change by attaching the detection unit to both the first surface and the second surface (opposite surface) of the holding unit. This creates a multi-dimensional detection arrangement where vibration sensors are positioned on opposite sides of the component, enabling detection of vibrations from different spatial dimensions and improving overall detection precision without expanding the physical footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements local quality by strategically positioning detection units at specific locations on the holding unit surfaces. Rather than uniformly distributing sensors, the detection units are placed at locations that maximize their ability to detect guide unit deterioration vibrations, creating localized high-precision detection zones where it is most needed.

Inventive Principle:
Principle #3Local quality

2Reliability

If the guide unit deteriorates, then the operating load increases and vibration is generated, but the vibration becomes too weak to be detected by the detection unit

Engineering Contradiction:
Improveguide unit operationVSAvoidvibration detection capability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent merges multiple detection units on opposite surfaces of the holding unit to work together as a unified detection system. By combining the detection capabilities of sensors positioned on both the first and second surfaces, the system achieves enhanced sensitivity that can detect the weak vibrations generated by deteriorated guide units, which would be undetectable by a single sensor.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes mechanical vibration detection by positioning vibration sensors on the holding unit to directly detect the mechanical vibrations generated by the deteriorated guide unit. The sensors are strategically placed to maximize their sensitivity to the specific vibration frequencies and amplitudes produced by guide unit deterioration, enabling reliable detection of these subtle mechanical signals.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables reliable detection of guide unit deterioration, allowing for timely maintenance and preventing operational failures by accurately identifying the deterioration factor and automatically providing countermeasures such as lubrication when necessary.

Implementation Method 1

a detection unit attached to the base unit, the detection unit being configured to detect vibration of the base unit

Methodology Applied
Scientific EffectVibration detection: Vibration

Data Source

PatentUS11712913B2Liquid ejecting device
Publication Date: 2023.08.01 SEIKO EPSON CORP
  • US11712913B2 patent drawing
  • US11712913B2 patent drawing
  • US11712913B2 patent drawing

AI summary

A liquid ejecting device includes a head configured to eject liquid, a holding unit holding the head, a base unit holding the holding unit, a guide unit movably holding the base unit, the guide unit being configured to guide the base unit, and a detection unit attached to the base unit, the detection unit being configured to detect vibration of the base unit, in which the base unit includes a first surface and a second surface opposite to the first surface, the guide unit is attached to the first surface, and the detection unit is attached to at least one of the first surface and the second surface.