Liquid Ejection Head Filling Pressure Control
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Solution Overview
Problem
Existing liquid ejecting apparatuses face issues with air bubbles being drawn into the flow path during the filling process, particularly when the recovery tank is depressurized, leading to inefficient ink supply and potential ejection failures.
Innovation Solution
A liquid ejecting apparatus with a pressurizing mechanism for the supply tank and a depressurizing mechanism for the recovery tank, where the filling process is controlled to maintain a pressure in the recovery tank greater than the absolute value of the meniscus breaking pressure during a specific filling period, preventing the meniscus from breaking and thus avoiding air bubble introduction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the recovery tank is depressurized during the filling process to reduce the amount of liquid discharged from the nozzle, then the liquid filling efficiency is improved, but air bubbles are drawn into the flow path in the liquid ejection head
Solution Approach 1:
The patent applies parameter changes by dynamically adjusting the pressure in the recovery tank during different phases of the filling process. Specifically, the pressure is controlled to be less than atmospheric pressure during the initial filling phase to improve filling efficiency, then switched to greater than atmospheric pressure when the meniscus breaks to prevent air bubble ingestion. This temporal variation of pressure parameters resolves the contradiction between filling efficiency and air bubble prevention.
Solution Approach 2:
The patent implements periodic action by dividing the filling process into distinct periods with different pressure conditions. The first period uses depressurization to fill the flow path efficiently, while the second period uses pressurization to prevent air bubble entry. This periodic switching between different pressure states allows the system to achieve both high filling efficiency and reliable operation without air bubbles.
2Productivity
If the meniscus of the liquid is broken to allow liquid to reach the recovery flow path, then the filling process is completed, but air bubbles are drawn into the flow path
Solution Approach 1:
The patent applies preliminary action by breaking the meniscus in advance during the first period when the liquid level is sufficient, before the liquid reaches the recovery flow path. This preliminary meniscus breaking allows the liquid to fill the recovery flow path without creating a pressure differential that would draw air bubbles in during the subsequent ejection phase.
Solution Approach 2:
The patent implements beforehand cushioning by establishing a cushion of liquid in the recovery flow path before the ejection process begins. By ensuring the liquid reaches the recovery flow path during the filling period and maintaining appropriate pressure conditions, the system creates a protective liquid cushion that prevents air bubbles from being drawn into the flow path during operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution effectively prevents air bubbles from entering the flow path, ensuring a stable ink supply and preventing ejection failures, while maintaining efficient filling and circulation processes.
Implementation Method 1
a pressurizing mechanism IM that pressurizes the inside of the supply tank
Implementation Method 2
a depressurizing mechanism DM that depressurizes the inside of the recovery tank
Implementation Method 3
Pm indicates a pressure at which the meniscus of the liquid formed in the nozzle is broken
Data Source
AI summary
A liquid ejecting apparatus includes a liquid ejection head, a supply tank, a recovery tank, a supply flow path, a recovery flow path, a pressurizing mechanism pressurizing the inside of the supply tank, and a depressurizing mechanism depressurizing the inside of the recovery tank. A filling period, in which a filling process is performed to fill, with the liquid, a nozzle, the supply flow path, and the recovery flow path, includes a period that is after a meniscus is formed in the nozzle and before the liquid reaches the recovery flow path. In the period, the pressurizing and the depressurizing mechanisms are driven; and in the period, Pt_out>−|Pm| is satisfied, where Pm indicates a pressure at which the meniscus is broken and Pt_out indicates a pressure in the recovery tank.


