Liquid Ejection Head Flow Path Design for Ink Quality Control
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Solution Overview
Problem
Existing liquid ejection heads with a configuration allowing liquid to flow through a passage between the ejection opening and an energy generation element face issues with varying liquid quality adjacent to the ejection opening, leading to ink thickening and uneven color density in printed images.
Innovation Solution
A liquid ejection head design that includes an ejection opening, a passage with an energy generation element, an ejection opening portion for communication between the ejection opening and the passage, a supply passage for external liquid inflow, and an outflow passage for liquid outflow, where the liquid flow is managed to ensure the liquid entering the ejection opening portion reaches the meniscus and then returns to the passage, satisfying the expression H−0.34×P−0.66×W>1.7.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If liquid is allowed to flow through a passage between the ejection opening and the energy generation element, then the ejection opening can be prevented from clogging by supplying new ink, but the liquid quality adjacent to the ejection opening may vary causing ink thickening and uneven color density
Solution Approach 1:
The patent applies local quality by creating distinct flow regions: a first flow region where liquid flows from the supply passage to the ejection opening, and a second flow region where liquid flows from the ejection opening to the outflow passage. By locally controlling the flow characteristics in these different regions, the patent maintains liquid quality uniformity near the ejection opening while still allowing circulation to prevent clogging.
Solution Approach 2:
The patent segments the passage into multiple functional sections: a supply passage for liquid inflow, a first passage section for circulation, an ejection opening portion for communication, and a second passage section for outflow. This segmentation allows each section to be optimized for its specific function, preventing clogging while maintaining liquid quality consistency.
2Productivity
If liquid circulation is implemented to supply new ink and prevent thickening, then clogging is prevented, but liquid quality changes occur adjacent to the ejection opening
Solution Approach 1:
The patent implements continuous liquid circulation through the passage, ensuring that liquid is continuously supplied to prevent clogging and maintain productivity. The flow path is designed to continuously move liquid from the supply passage through the ejection opening portion to the outflow passage, maintaining steady-state conditions that preserve ink ejection quality.
Solution Approach 2:
The patent introduces an intermediary flow path design where the passage is configured with specific geometric parameters (width W, height H, length L) that act as a mediator between the supply passage and outflow passage. This intermediary structure controls the flow characteristics to prevent direct mixing that would cause quality changes, while still enabling continuous circulation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design effectively suppresses changes in liquid quality adjacent to the ejection opening, preventing ink thickening and reducing color unevenness in printed images, thereby ensuring consistent and high-quality printing.
Implementation Method 1
an energy generation element for generating energy used to eject the liquid
Implementation Method 2
a supply passage for allowing the liquid to flow into the passage from an outside; and an outflow passage for allowing the liquid to flow out to the outside from the passage
Data Source
AI summary
A liquid ejection head including: an ejection opening; a passage in which an energy generation element is disposed; an ejection opening portion that allows communication between the ejection opening and the passage; a supply passage for allowing the liquid to flow into the passage; and an outflow passage for allowing the liquid to flow out to the outside, wherein an expression of H−0.34×P−0.66×W>1.7 is satisfied when a height of the passage is set to H, a length of the ejection opening portion is set to P, and a length of the ejection opening portion is set to W.


