Liquid Ejection System Vertical Storage Footprint Reduction

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Solution Overview

Problem

Conventional liquid ejection systems, such as inkjet printers, face challenges in minimizing their size due to the increased volume of liquid storage containers, which leads to a larger footprint and projected area.

Innovation Solution

The design incorporates a liquid ejection system with a mechanism unit and a liquid storage container where the liquid storage portion is oriented such that it overlaps with the mechanism unit, and an air introduction portion is integrated to minimize the projected area, with the air introduction portion's volume being equivalent to or greater than the liquid storage portion, allowing for efficient storage and separation to prevent leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the volume of the liquid storage container increases to store more liquid, then the liquid supply capacity is improved, but the projected area (footprint) of the system increases

Engineering Contradiction:
Improveliquid storage capacityVSAvoidprojected area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The liquid storage container is configured to extend in the vertical direction (upward) rather than only in the horizontal plane. The container includes a liquid storage portion that stores liquid and an air introduction portion that introduces air into the liquid storage portion, with the air introduction portion having a volume equivalent to or greater than the liquid storage portion. This vertical stacking allows increased liquid storage capacity while maintaining a compact projected area footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the liquid storage container is positioned to minimize projected area by overlapping with the mechanism unit, then the footprint is reduced, but the liquid injection portion accessibility may be compromised

Engineering Contradiction:
Improveprojected areaVSAvoidliquid injection accessibility
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The liquid storage container is designed with differentiated functional portions: a liquid storage portion for storing liquid and an air introduction portion for introducing air. The air introduction portion is positioned to overlap with the mechanism unit in plan view to minimize footprint, while the liquid injection portion is positioned to be accessible from the outside. This local differentiation of functions and positions resolves the contradiction between compact footprint and operational accessibility.

Inventive Principle:
Principle #3Local quality

3Reliability

If the air introduction portion volume is increased to store excess liquid and prevent leakage, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveleakage preventionVSAvoidcontainer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The air introduction portion serves multiple functions: (1) introducing air into the liquid storage portion to enable liquid ejection, (2) storing excess liquid to prevent leakage, and (3) being positioned to overlap with the mechanism unit to minimize footprint. By making this single component multi-functional, the invention improves reliability through excess liquid storage while avoiding increased device complexity that would result from adding separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10118400B2Liquid ejection system
Publication Date: 2018.11.06 SEIKO EPSON CORP
  • US10118400B2 patent drawing
  • US10118400B2 patent drawing
  • US10118400B2 patent drawing

AI summary

A liquid ejection system of this invention includes a mechanism unit that can change the relative position of a medium relative to a liquid ejection head capable of ejecting a liquid, and a liquid storage container having a liquid storage portion capable of storing the liquid that is to be supplied to the liquid ejection head. A liquid injection portion that enables injection of the liquid into the liquid storage portion is provided in the liquid storage container. In an orientation in which the liquid injection portion faces a direction upward relative to the horizontal direction, in a plan view of the mechanism unit from vertically above, at least a portion of the liquid storage container excluding the liquid injection portion is overlapped with the region of the mechanism unit.