Liquid Feed Additive with High Water Content and Low pH

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Solution Overview

Problem

Existing feed compositions for livestock, particularly those using Aspergillus fermentation, face challenges in ensuring uniform and rapid fermentation, leading to suboptimal body weight gain and feed conversion ratios, and require lengthy storage solutions.

Innovation Solution

A feed composition utilizing Aspergillus niger and Lactic acid bacteria, with a pH of 5.5 or less and high water content, is produced as a liquid feed additive, facilitating rapid and uniform fermentation, reducing feed conversion ratios, and enabling long-term storage and cost-effective animal raising.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If water content is reduced to prevent decay, then storage life is improved, but fermentation uniformity and speed deteriorate

Engineering Contradiction:
Improvestorage lifeVSAvoidfermentation uniformity
Core Design Contradiction:
Duration of action of stationary objectVSManufacturing precision

Solution Approach 1:

The patent changes the water content parameter from low (conventional) to high (70% or more), which enables uniform and rapid fermentation while the acidic environment (pH 5.5 or less) provides preservation, achieving both fast fermentation and storage stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite fermentation system combining Aspergillus and Lactic acid bacteria, where Aspergillus rapidly ferments carbohydrates and Lactic acid bacteria produce acid for preservation, achieving both fast fermentation and long storage life simultaneously

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If water content is reduced to prevent decay, then storage life is improved, but fermentation time increases

Engineering Contradiction:
Improvestorage lifeVSAvoidfermentation time
Core Design Contradiction:
Duration of action of stationary objectVSLoss of time

Solution Approach 1:

The patent increases water content to 70% or more, which accelerates fermentation to complete within 24 hours while the resulting acidic environment ensures long-term storage stability, resolving the time-storage contradiction

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses Aspergillus to continuously and rapidly ferment carbohydrates into sugars and organic acids, maintaining high metabolic activity in the high-water environment, completing fermentation quickly while the produced acid ensures subsequent storage stability

Inventive Principle:
Principle #20Continuity of useful action

3Ease of manufacture

If conventional feed is used, then production is simple, but body weight gain and feed conversion ratio are suboptimal

Engineering Contradiction:
Improveproduction simplicityVSAvoidbody weight gain
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent combines Aspergillus and Lactic acid bacteria in a dual-fermentation system, where Aspergillus breaks down carbohydrates into simple sugars and amino acids, and Lactic acid bacteria convert these into organic acids and nutrients, creating a highly nutritious feed that significantly improves body weight gain while maintaining production simplicity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the pH parameter to 5.5 or less through Lactic acid bacteria fermentation, creating an acidic environment that preserves nutrients and enhances digestibility, leading to improved body weight gain and feed conversion ratio

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The feed composition significantly increases body weight and reduces feed conversion ratios in farm animals, while allowing for stable and efficient production, storage, and transportation, maintaining animal health by suppressing harmful bacteria growth.

Implementation Method 1

a liquid feed additive obtained by fermenting a carbohydrate-containing carbohydrate raw material by koji fungus (Aspergillus)

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

The feed additive is obtained by fermenting a carbohydrate-containing carbohydrate raw material by koji fungus (Aspergillus) and Lactic acid bacteria

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentEP2875735B1Feed composition and production method for same
Publication Date: 2018.03.21 KIRISHIMA HIGHLAND BEER
  • EP2875735B1 patent drawingFigure 1
  • EP2875735B1 patent drawingFigure 2~3
  • EP2875735B1 patent drawingFigure 4~5

AI summary

Provided are a feed composition, which can be stored for a long time and is easily produced and adjustable in components, and which can increase the body weight and reduce a feed conversion ratio of farm animals to which the feed composition is fed, and a production method for the feed composition. In the feed composition, a liquid feed additive obtained by fermenting a carbohydrate-containing carbohydrate raw material by Aspergillus is substituted for 5 to 50% on a dry matter basis of a feed raw-material.