Liquid-Filled Soap Bar with Dissolvable Shell

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing single-serving soap solutions fail to provide adequate lather quickly and result in waste disposal issues, as they either lack sufficient soap or require discarding non-biodegradable packaging.

Innovation Solution

A thin, breakable solid soap outer shell containing a liquid washing agent that dissolves during use, allowing for quick lathering and complete drainage without residual waste, with optional intermediate layers for enhanced dissolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If single-serving soap packets are used, then the amount of soap is sufficient for single use, but the packet does not dissolve quickly enough and leaves residual packaging waste

Engineering Contradiction:
Improvepackaging wasteVSAvoiddissolution speed
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The patent changes the physical state of the packaging material from solid/durable to water-soluble by selecting specific materials (starch, cellulose, gelatin) that dissolve at different temperatures and rates, enabling the packaging to disappear completely after use while dissolving quickly in warm water

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material structures combining water-soluble packaging materials with soap contents, and optionally intermediate layers with different dissolution rates, creating a multi-layer composite that provides both quick dissolution and complete breakdown without residue

Inventive Principle:
Principle #40Composite materials

2Loss of substance

If the solid soap outer shell is made thin for quick dissolution, then waste disposal is eliminated, but the structural integrity may be compromised

Engineering Contradiction:
Improveresidual soap barVSAvoidouter shell integrity
Core Design Contradiction:
Loss of substanceVSStrength

Solution Approach 1:

The patent applies different thicknesses and material properties to different parts of the outer shell, with the material composition (starch, cellulose, gelatin) providing appropriate balance between thinness for quick dissolution and structural integrity for handling and protection of contents

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides immediate and sufficient lather while ensuring that all components, including the outer shell, can be fully consumed and flushed, eliminating waste disposal concerns.

Implementation Method 1

a thin, breakable solid soap outer shell containing a liquid washing agent that dissolves during use

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS7915209B1Individual liquid-filled soap bar
Publication Date: 2011.03.29 SKAGGS LINDA
  • US7915209B1 patent drawing
  • US7915209B1 patent drawing
  • US7915209B1 patent drawing

AI summary

An application for an individual liquid-filled soap includes a thin, breakable, solid soap outer shell and a liquid contained within the thin, solid soap outer shell. The liquid is either liquid soap or a soap-compatible liquid such as lanolin, hand cream, antibacterial soap, and antibacterial cream or a combination of these ingredients.