Liquid Fuel Injection for Engine Knock Control

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Solution Overview

Problem

Internal combustion engines using the Otto cycle face issues with engine knock and pre-ignition due to increased compression ratios, leading to sub-optimal combustion and efficiency, as the temperature rise during compression can cause damaging effects.

Innovation Solution

Condensing fuel into its liquid phase through a refrigeration process and injecting it into the engine's combustion chamber during the compression stroke, where it vaporizes, absorbing heat and limiting temperature rise, allowing for higher compression ratios without engine knock or pre-ignition, and enabling better fuel-air mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the compression ratio in the cylinder is increased to improve engine efficiency, then the efficiency is improved, but the temperature of the air/fuel mixture increases causing engine knock or pre-ignition

Engineering Contradiction:
Improveengine efficiencyVSAvoidengine knock and pre-ignition
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies phase transition by injecting fuel in liquid form during the compression stroke, where it vaporizes and absorbs heat (latent heat of vaporization), limiting the temperature rise caused by compression and preventing engine knock and pre-ignition

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent changes the physical state parameter of the fuel from gaseous (conventional) to liquid (invention), and controls the timing of fuel injection during the compression stroke to alter the thermal parameters of the air/fuel mixture, enabling higher compression ratios without harmful effects

Inventive Principle:
Principle #35Parameter changes

2Temperature

If fuel is injected in liquid form during compression stroke, then temperature rise is limited and higher compression ratios are enabled, but additional refrigeration equipment is required

Engineering Contradiction:
Improvetemperature rise during compressionVSAvoidrefrigeration system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The liquid fuel serves a dual function: it is both the working substance for combustion and the refrigerant that cools the air/fuel mixture during vaporization, eliminating the need for separate refrigeration equipment and making the system self-sufficient

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for higher compression ratios without engine knock or pre-ignition, improves fuel-air mixing, reduces compression work, and enhances engine efficiency by ensuring the fuel is already in a gaseous form for combustion, thus eliminating the need for additional gasification.

Implementation Method 1

the latent heat of vaporisation of the fuel as it vaporises

Methodology Applied
Scientific EffectLatent heat of vaporisation: Latent Heat

Implementation Method 2

the fuel vaporises into its gaseous phase during a compression stroke

Methodology Applied
Scientific EffectVaporisation: Evaporation

Implementation Method 3

a fuel which has been condensed into its liquid phase via a refrigeration process

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10557440B2Internal combustion engine
Publication Date: 2020.02.11 RICARDO UK LTD
  • US10557440B2 patent drawing
  • US10557440B2 patent drawing
  • US10557440B2 patent drawing

AI summary

A method of operating an internal combustion engine comprising a cylinder and a piston, the method including injecting into the cylinder, as a liquid, a fuel which has been condensed into its liquid phase via a refrigeration process, such that the fuel vaporises into its gaseous phase during a compression stroke of the piston and before combustion such that a rise in temperature caused by the compression stroke is limited by the absorption of heat by the fuel.