Liquid Housing Body Filter Unit Alignment for Inkjet Printers

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Solution Overview

Problem

Existing liquid housing bodies for inkjet printers fail to adequately suppress the inflow of foreign matter and air bubbles from the ink pack into the printing apparatus, despite efforts to stabilize printing density.

Innovation Solution

A liquid housing body design featuring a flexible bag with a built-in filter unit and spacer member, where the filter unit is positioned between the liquid lead-out member and the spacer member, aligned horizontally to prevent foreign matter and air bubbles from entering the printing apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a spacer member is disposed in an ink pack to stabilize printing density, then printing density is stabilized, but foreign matter and air bubbles can still flow into the liquid ejecting apparatus

Engineering Contradiction:
Improveprinting densityVSAvoidforeign matter and air bubbles inflow
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

A filter unit is introduced as an intermediary component between the ink pack and the liquid ejecting apparatus. The filter unit includes a filter that captures foreign matter and air bubbles in the liquid, preventing them from entering the liquid ejecting apparatus while allowing the liquid to pass through. This intermediary structure resolves the contradiction by adding a protective barrier that does not interfere with the spacer member's function of stabilizing printing density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The liquid housing body is segmented into distinct functional zones: the ink pack containing the spacer member for density stabilization, the filter unit for contaminant removal, and the liquid lead-out member for liquid delivery. This segmentation allows each component to perform its specific function independently, enabling the system to simultaneously stabilize printing density and prevent foreign matter inflow.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the filter unit is disposed between the liquid lead-out member and the spacer member, then foreign matter and air bubbles are suppressed, but the structure becomes more complex

Engineering Contradiction:
Improveforeign matter and air bubbles suppressionVSAvoidinternal structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The filter unit is merged with the liquid housing body structure, where the filter is integrated into the housing walls or partitions. The filter unit combines the filter element with the structural framework of the liquid housing body, eliminating the need for separate complex filtering mechanisms and reducing overall structural complexity while maintaining effective foreign matter suppression.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The filter unit utilizes thin film structures that can be easily integrated into the liquid housing body. These flexible thin films provide effective filtration while occupying minimal space and adding minimal structural complexity to the overall design.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively suppresses the flow of foreign matter and air bubbles into the printing apparatus, ensuring stable ink concentration and preventing apparatus malfunction.

Implementation Method 1

a filter unit that is disposed between the liquid lead-out member and the spacer member in the bag and that supplies the liquid to the liquid lead-out member through a filter

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS11141986B2Liquid housing body and method for manufacturing the same
Publication Date: 2021.10.12 SEIKO EPSON CORP
  • US11141986B2 patent drawing
  • US11141986B2 patent drawing
  • US11141986B2 patent drawing

AI summary

A liquid housing body includes a bag that is flexible and that houses a liquid therein, a liquid lead-out member that is attached to an end of the bag and that includes a liquid lead-out portion for leading the liquid in the bag to a liquid ejecting apparatus, a spacer member disposed in the bag, and a filter unit that has a thickness smaller than the spacer member, that is disposed between the liquid lead-out member and the spacer member in the bag, and that supplies the liquid to the liquid lead-out member through a filter, in which, in a use state of the liquid housing body, the liquid lead-out member, the filter unit, and the spacer member are aligned in a horizontal direction.