Integrated Power and Cooling Using Liquid Hydrogen as Heat Sink

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Solution Overview

Problem

Existing ambient air cooling systems for thermal management are large, heavy, and costly due to the need for large heat exchangers, and their performance is limited by small temperature differentials between the working fluid and ambient air, often requiring fans for air flow and additional energy expenditure.

Innovation Solution

A system that uses liquid hydrogen as both a power generation fuel and a heat sink, where liquid hydrogen is pumped to an evaporator to convert to gas, thermally coupled with a heat source but fluidly uncoupled, and a coolant loop circulates between the heat source and evaporator to transfer heat, with separate paths for coolant flow to a heater and the heat source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If ambient air cooling systems use large heat exchangers to reject heat to ambient air, then cooling capacity is improved, but system size, weight, and cost increase

Engineering Contradiction:
Improvecooling capacityVSAvoidsystem weight
Core Design Contradiction:
TemperatureVSWeight of stationary object

Solution Approach 1:

The liquid hydrogen serves dual functions: as fuel for the engine and as a heat sink for cooling the heat source. This multi-functionality eliminates the need for separate cooling systems with large heat exchangers, thereby reducing system weight while maintaining cooling capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system exploits the extremely low temperature of liquid hydrogen (around -253°C) to create a large temperature differential for heat transfer. This parameter change enables efficient cooling without requiring large heat exchangers, as the cold hydrogen directly absorbs heat from the heat source.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If ambient air cooling systems use fans to motivate air flow across heat exchangers, then heat rejection performance is improved, but device complexity and energy expenditure increase

Engineering Contradiction:
Improveheat rejection performanceVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the fan and air flow motivation components from the cooling system. By using liquid hydrogen as a direct heat sink, the system achieves heat rejection without requiring mechanical fans or complex air flow management, thereby reducing device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The liquid hydrogen naturally flows from the tank through the evaporator to the heat source, providing self-driven heat transfer without external mechanical assistance. The phase change and temperature differential automatically propel the cooling process, eliminating the need for fans or pumps.

Inventive Principle:
Principle #25Self-service

3Productivity

If ambient air cooling systems rely on temperature differentials between working fluid and ambient air, then cooling efficiency is improved, but performance is limited by small temperature differentials

Engineering Contradiction:
Improvecooling efficiencyVSAvoidtemperature differential
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The system changes the temperature parameter by using liquid hydrogen at approximately -253°C instead of ambient temperature air. This creates a massive temperature differential (over 200°C) between the hydrogen and the heat source, dramatically improving cooling efficiency and overcoming the limitations of small temperature differentials in ambient air systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces system size, weight, and cost while providing efficient cooling, independent of ambient temperature, and enhances engine performance by using hydrogen's large temperature differential as a heat sink, allowing for improved thermodynamic cycles and reduced vibration.

Implementation Method 1

an evaporator configured to convert at least some of the hydrogen in the liquid state to a gaseous state

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

heat from the heat source is transferred from the coolant to the hydrogen in the evaporator

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS20250215828A1Integrated power and cooling system
Publication Date: 2025.07.03 ROLLS ROYCE NORTH AMERICAN TECHNOLOGIES INC
  • US20250215828A1 patent drawing
  • US20250215828A1 patent drawing
  • US20250215828A1 patent drawing

AI summary

A system includes a hydrogen fuel delivery system for an engine that pumps hydrogen from a tank in a liquid state and an evaporator configured to convert at least some of the hydrogen to a gaseous state. The system includes a heat source thermally coupled with the system and fluidly uncoupled from the system. The system is configured to supply the hydrogen to the engine for combustion and cool the heat source using the hydrogen. The system further includes a coolant loop that circulates coolant between the heat source and the evaporator. The coolant loops includes a valve that splits the coolant flowing from the evaporator into a first portion that flows to a heater and a second portion that flows to the heat source. The first and second portions are directed to the evaporator after having passed through the heater and the heat source.