Liquid Hydrogen Tank Fill Level Optimization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Hydrogen evaporation losses in liquid hydrogen tanks installed on vehicles lead to increased carbon footprint and operating costs, as heat transfer causes hydrogen to boil off, resulting in vented losses.

Innovation Solution

A method that provides data for the next refill of the liquid hydrogen tank based on the duration of the next parking operation, using a thermodynamic model to determine a target fill level that minimizes hydrogen loss through the tank vent during parking phases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the tank is filled to a high level to maximize hydrogen availability for driving, then the hydrogen supply for journeys is improved, but hydrogen evaporation losses increase during parking phases

Engineering Contradiction:
Improvehydrogen supplyVSAvoidhydrogen evaporation losses
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The system performs preliminary calculation of the optimal fill level before refueling occurs. By determining the target fill level (L-targ) in advance based on the planned parking duration, the system prepares the optimal refueling strategy beforehand, preventing excessive filling that would lead to evaporation losses during subsequent parking phases.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The refueling strategy is made dynamic by adapting the target fill level to the specific duration of the next parking operation. Instead of using a fixed fill level, the system continuously adjusts L-targ based on varying parking durations, ensuring optimal hydrogen retention for each specific operational context.

Inventive Principle:
Principle #15Dynamics

2Loss of substance

If the tank is filled to a low level to minimize evaporation losses during parking, then hydrogen loss through venting is reduced, but hydrogen availability for driving journeys is insufficient

Engineering Contradiction:
Improvehydrogen evaporation lossesVSAvoidhydrogen supply
Core Design Contradiction:
Loss of substanceVSQuantity of substance

Solution Approach 1:

The system calculates the optimal fill level in advance by considering both the parking duration and the required hydrogen supply for upcoming journeys. This preliminary calculation ensures that the target fill level is set to provide sufficient hydrogen for driving while minimizing evaporation losses during parking, balancing both requirements before refueling occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the fill level parameter dynamically based on the parking duration. By adjusting L-targ as a function of the planned parking time, the system optimizes the balance between hydrogen retention and hydrogen availability, transforming a static fill level into a context-dependent parameter.

Inventive Principle:
Principle #35Parameter changes

3Loss of substance

If the tank is filled to an optimal level to minimize evaporation, then hydrogen loss is reduced, but the refueling strategy complexity increases

Engineering Contradiction:
Improvehydrogen evaporation lossesVSAvoidrefueling strategy
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The system performs the optimization calculation automatically using onboard computing resources, without requiring external assistance or complex manual procedures. The control unit self-determines the target fill level by processing parking duration data and thermodynamic parameters, making the system self-sufficient in generating optimal refueling strategies.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The complex thermodynamic calculations and optimization processes are performed electronically by a control unit rather than through mechanical or manual methods. By replacing potential mechanical complexity with electronic computation, the system achieves sophisticated optimization while maintaining operational simplicity through software-based solutions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces hydrogen evaporation losses by optimizing the refueling strategy and adapting the tank fill level to the duration of parking, thereby minimizing vented hydrogen and reducing operational costs.

Implementation Method 1

heat being transferred between the outside and the hydrogen that is stored at temperatures of between 20 and 150 kelvins

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

evaporation of the hydrogen (a phenomenon referred to as 'boil-off')

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

hydrogen that is stored at temperatures of between 20 and 150 kelvins... evaporation leads to losses through the vent

Methodology Applied
Scientific EffectBoiling: Boiling

Data Source

PatentUS20250157272A1Method for reducing hydrogen evaporation losses
Publication Date: 2025.05.15 LAIR LIQUIDE SA POUR LETUDE & LEXPLOITATION DES PROCEDES GEORGES CLAUDE
  • US20250157272A1 patent drawing
  • US20250157272A1 patent drawing

AI summary

The invention relates to a method for reducing hydrogen losses in a liquid hydrogen tank, this tank being refillable and installed on board a vehicle, being provided with a vent for discharging gaseous dihydrogen out of the tank in the event of overpressure, the method comprising the following steps:providing data on the next refill of the tank as a function of a next parking operation of the vehicle planned after the next refill, this data providing at least a target fill level to be reached for the next refill, this target fill level being determined in such a way that, at the start of the parking operation of the vehicle after a possible journey of the vehicle between the refill to the target fill level and the start of the parking operation, the tank has a start-of-parking fill level designed such that, for the duration of this parking operation, the loss of dihydrogen through the vent is minimized.