Liquid Immersion Cooling for Electronic Devices

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Solution Overview

Problem

Existing liquid immersion cooling methods require large amounts of coolant and compromise maintainability when multiple electronic devices are immersed, leading to high costs and difficulty in servicing individual devices due to their size and complexity.

Innovation Solution

A system that uses a casing filled with a coolant for components with low calorific values and a water cooling jacket for high calorific components, with a pump and cooling device to efficiently transfer heat, allowing for effective cooling of both types of components with a reduced amount of coolant and maintaining device accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If multiple electronic devices are immersed in a liquid coolant, then cooling effectiveness is improved, but maintainability deteriorates due to device accessibility issues

Engineering Contradiction:
Improvecooling effectivenessVSAvoidmaintainability
Core Design Contradiction:
TemperatureVSEase of repair

Solution Approach 1:

The electronic device is divided into two segments: high calorific value components (CPU, GPU) that remain outside the coolant, and low calorific value components (memory, storage) that are immersed in the coolant. This segmentation allows the high-calorific components to be easily accessible for maintenance while still achieving effective cooling of all components through the dual-path cooling approach.

Inventive Principle:
Principle #1Segmentation

2Temperature

If a liquid immersion cooling system is implemented, then cooling performance is improved, but device complexity increases due to the immersion tank and circulation system

Engineering Contradiction:
Improvecooling performanceVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The high calorific value components (CPU, GPU) are extracted from the immersion cooling environment and placed in a separate cooling path using liquid cooling jackets. This extraction simplifies the overall system by eliminating the need for a large immersion tank and complex circulation pumps, while still achieving high cooling performance through direct liquid contact with the hottest components.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If high density mounting of electronic devices is implemented, then productivity is improved, but temperature control deteriorates due to excessive heat generation

Engineering Contradiction:
Improvemounting densityVSAvoidtemperature control
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

Different cooling methods are applied to different components based on their local heat generation characteristics. High calorific value components (CPU, GPU) receive intensive liquid cooling through jackets, while low calorific value components (memory, storage) are cooled by immersion in coolant. This localized cooling approach enables high-density mounting while maintaining effective temperature control for each component type.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces coolant usage and costs while maintaining device reliability and ease of maintenance by effectively cooling both high and low calorific value components within a compact, standard-sized electronic device, allowing for efficient heat transfer and reduced installation space requirements.

Implementation Method 1

a casing configured to be partly filled with a first coolant and immerse, in the first coolant, a heat generating component other than a first heat generating component

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a liquid cooling jacket provided in contact with the first heat generating component placed in the casing, and configured to cool the first heat generating component

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a first cooling device configured to dissipate heat of a second coolant sent out from the liquid cooling jacket through a first pipe, thereby cooling the second coolant

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10888032B2Apparatus for liquid immersion cooling, system for liquid immersion cooling, and method of cooling electronic device
Publication Date: 2021.01.05 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10888032B2 patent drawing
  • US10888032B2 patent drawing
  • US10888032B2 patent drawing

AI summary

An apparatus for liquid immersion cooling, the apparatus includes: a casing configured to be partly filled with a first coolant and immerse, in the first coolant, a heat generating component other than a first heat generating component in a plurality of heat generating component; a liquid cooling jacket provided in contact with the first heat generating component placed in the casing, and configured to cool the first heat generating component; a first cooling device configured to dissipate heat of a second coolant sent out from the liquid cooling jacket through a first pipe, thereby cooling the second coolant; and a first pump configured to send out the second coolant cooled by the first cooling device to the liquid cooling jacket through a second pipe.