Liquid Jetting Apparatus Ink Distribution Control

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Solution Overview

Problem

Ink-jet recording apparatuses face issues with sheet discharge failure due to sheet curvature caused by ink permeation, leading to prolonged discharge times when conveyance is stopped or slowed to dry ink.

Innovation Solution

A liquid jetting apparatus that adjusts conveyance velocity and stops based on threshold values for ink amounts on specific areas of the sheet, allowing early discharge while preventing sheet curvature by controlling ink distribution and drying times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the conveyance of the sheet is frequently stopped or the conveyance velocity is frequently reduced to dry ink droplets, then the ink droplets are properly dried preventing sheet curvature, but the time from printing command to sheet discharge lengthens

Engineering Contradiction:
Improvesheet discharge reliabilityVSAvoiddischarge time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent divides the sheet into different areas (first area at downstream end, second area upstream) and applies different ink jetting amounts to each area. The controller calculates first and second amounts based on printing data and compares them against threshold values. When the first amount exceeds the first threshold and the second amount exceeds the second threshold, the controller stops conveyance to prevent curvature; otherwise, it maintains normal conveyance speed. This localized quality control approach prevents sheet curvature in critical areas while minimizing unnecessary conveyance stops, thus resolving the contradiction between discharge reliability and discharge time.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If the amount of liquid jetted on the first area is large, then the image quality is improved, but the sheet curves making discharge difficult

Engineering Contradiction:
Improveimage qualityVSAvoidsheet curvature
Core Design Contradiction:
Manufacturing precisionVSShape

Solution Approach 1:

The patent implements local quality control by dividing the sheet into a first area (downstream end) and a second area (upstream), and calculating different ink jetting amounts for each area based on printing data. The controller compares the first amount against a first threshold and the second amount against a second threshold. When both exceed their respective thresholds, the controller stops conveyance to prevent curvature; otherwise, it maintains normal operation. This allows high-quality imaging in the first area while preventing sheet curvature through coordinated control of ink distribution and conveyance timing.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables early and proper sheet discharge by inhibiting curvature through controlled ink distribution and conveyance strategies, reducing the frequency of conveyance stops and velocity reductions.

Implementation Method 1

A sheet used in the ink-jet recording apparatus may curve due to permeation of ink droplets into the sheet

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

after ink droplets are jetted on the front end of the sheet, the ink droplets are dried by stopping conveyance of the sheet or reducing conveyance velocity of the sheet

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10940703B2Liquid jetting apparatus
Publication Date: 2021.03.09 BROTHER KOGYO KK
  • US10940703B2 patent drawing
  • US10940703B2 patent drawing
  • US10940703B2 patent drawing

AI summary

A liquid jetting apparatus includes: a conveyance roller; a head; a discharge roller; a tray; a memory; and a controller that receives printing data, drives the conveyance roller and the discharge roller to convey a sheet at a first velocity in a conveyance direction, and controls the head to jet liquid on the sheet. The controller obtains a first amount and a second amount based on the printing data. After the liquid is jetted from the head on the first area, the conveyance roller and the discharge roller are driven to convey the sheet at a second velocity slower than the first velocity and to discharge the sheet on the tray, or conveyance of the sheet is stopped for a predefined time and then the sheet is conveyed at the first velocity to be discharged on the tray.