Focus-Tunable Liquid Lens Bellows Wall Actuation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing liquid lenses with elastically deformable wall portions face challenges with high actuation forces due to radial deformation, which limits the travel range and increases energy consumption.
Innovation Solution
A focus-tunable liquid lens with a bellows-shaped wall portion is designed, where the wall portion is formed to maintain or reduce radial extension upon actuation, reducing actuation forces and maintaining a constant radial extension.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a sleeve- or tube-like elastic wall portion is used, then the container can accommodate lens actuation, but the wall portion radially bulges causing high actuation forces and limited travel range
Solution Approach 1:
The continuous sleeve-like wall is segmented into multiple bellows sections with folds or creases. This segmentation allows the wall to compress axially without radial bulging, as the folds absorb the compression through axial collapse rather than radial expansion. The segmented structure maintains container integrity while eliminating the harmful radial deformation that causes high actuation forces.
Solution Approach 2:
The wall portion's deformation mode is shifted from radial dimension to axial dimension. Instead of allowing radial bulging (radial dimension deformation), the bellows structure enables compression through axial folding. The folds transform the deformation pathway, allowing the wall to accommodate volume changes by collapsing axially through multiple fold stages rather than expanding radially.
2Length of moving object
If the elastic wall portion is stretched beyond linear force regime, then the lens travel range increases, but the actuation forces become comparably high
Solution Approach 1:
The bellows structure provides a dynamic, multi-stage compression mechanism that maintains relatively constant actuation force throughout the travel range. As compression progresses, the folds sequentially collapse, providing a progressive resistance that prevents the exponential force increase characteristic of stretched elastic materials. This dynamic folding mechanism enables large travel ranges without proportionally high actuation forces.
Solution Approach 2:
The wall portion's mechanical response is changed from non-linear elastic stretching to controlled geometric folding. The bellows structure transforms the force-displacement relationship from exponential (elastic stretching) to a more linear, multi-stage compression curve. Each fold stage provides a distinct compression phase with relatively constant force characteristics, enabling extended travel without proportional force increases.
3Adaptability or versatility
If the elastic wall portion is compressed, then the lens can be actuated, but the compression cannot be limited
Solution Approach 1:
The continuous wall is segmented into discrete bellows sections with defined fold patterns. This segmentation creates natural compression limits as each fold stage can only collapse so far before reaching its geometric limit. The segmented structure provides inherent mechanical stops that prevent excessive compression, maintaining wall stability while enabling necessary actuation range.
Solution Approach 2:
The bellows folds introduce controlled curvatures and geometric features that act as mechanical limits to compression. The fold geometry itself provides natural stopping points where further compression would require excessive force or damage the structure. These curved fold patterns create inherent compression boundaries without requiring additional limiting mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The bellows-shaped wall portion design achieves low actuation forces while maintaining a constant radial extension, enhancing the travel range and reducing energy consumption compared to traditional designs.
Implementation Method 1
a) an elastically deformable, transparent membrane arranged on a first side of the container... the membrane adjusts its curvature in the lens areas, such that for example the lens adjusts its convex or concave shape and thus its refractive power
Implementation Method 2
the wall portion is formed as a bellows, particularly such that upon actuation of the lens shaping element the radial extension of the container is maintained or at least reduced compared to non-bellows-shaped wall portions
Data Source
AI summary
The invention relates to a focus-tunable liquid lens (100) comprising a container (6) filled with a transparent liquid, wherein the container (6) comprises container components: a) an elastically deformable transparent membrane (4) arranged on a first side of the container (6), b) a transparent window element (5) arranged opposite the membrane (4) on a second side of the container (6), particularly wherein the window element (5) forms a transparent bottom portion of the container (6), c) an elastically deformable circumferential wall portion (1) connecting the window element (5) and the membrane (4) along a contour of the wall portion (1), the wall portion (1) limiting a radial extension of the container (6) along a radial direction of the lens (100), d) a lens shaping element connected to the membrane (4), wherein the lens shaping element has a circumferential aperture comprising an optical axis (OA) of the lens (100), wherein the aperture encloses a lens area of the membrane (4) within which a shape of the membrane (4) may be adjusted by actuating the lens shaping element relative to the window element (5) by means of an actuation force for adjusting a refractive power and/or other optical properties such as astigmatism, a prism and/or another optical aberration of the lens, wherein the wall portion (1) is formed as a bellows, particularly such that upon actuation of the lens shaping element the radial extension of the container (6) is maintained or at least reduced.


