Liquid Lens Emulsion Separation Using Oscillating Voltage

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Solution Overview

Problem

Liquid lenses experience optical performance degradation due to emulsions formed by shock loads, with no prior art addressing this specific issue effectively, requiring methods to quickly and automatically separate the emulsified fluids within the lens cavity without external devices.

Innovation Solution

Applying bias, oscillating actuation, and oscillating excitation voltage waveforms to the electrodes of a liquid lens to induce droplet migration, flattening, and coalescence, leveraging electro-wetting principles to separate the emulsified fluids efficiently and rapidly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a centrifuge is used to separate the two fluids based on density differences, then the emulsion can be demulsified, but the device complexity increases and external equipment is required

Engineering Contradiction:
Improveemulsion separation effectivenessVSAvoidseparation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The liquid lens device uses its own integrated electrodes to generate electric fields for demulsification, making the system self-service and eliminating the need for external centrifuges or separation equipment. The electrodes already present in the liquid lens are repurposed for emulsion separation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent extracts and applies electric field generation capability from the existing electrode structure of the liquid lens, removing the need for separate external separation devices. The electric field mechanism is taken out from external equipment and integrated into the lens itself.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If chemicals that affect surface tension are used to separate the emulsion, then demulsification can be achieved, but the manufacturing precision and optical performance are degraded due to chemical contamination

Engineering Contradiction:
Improveemulsion separation effectivenessVSAvoidoptical performance
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent replaces chemical demulsification methods with an electric field-based mechanism. Instead of using chemicals to alter surface tension, electric fields are applied to induce droplet migration, deformation, and coalescence, thereby avoiding chemical contamination and preserving optical performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electric field acts as an intermediary mechanism between the electrodes and the emulsion droplets. Rather than directly introducing chemicals into the fluid system, the electric field mediates the separation process by exerting forces on the droplets to achieve demulsification without contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If external devices are used to separate the emulsion, then demulsification can be achieved, but the ease of operation is reduced and user input is required

Engineering Contradiction:
Improveemulsion separation effectivenessVSAvoidautomatic operation capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The electrodes in the liquid lens serve multiple functions: they control the lens shape for focusing and also perform emulsion separation through electric field application. This multi-functionality eliminates the need for separate external separation devices and simplifies operation, as the same components already present in the device are used for both primary and secondary functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The liquid lens device performs emulsion separation autonomously using its own integrated electrodes and control circuitry. The system detects emulsion formation and automatically applies appropriate voltage waveforms to the electrodes to clear the emulsion, without requiring external equipment or complex user intervention.

Inventive Principle:
Principle #25Self-service

4Productivity

If high electric fields are applied to induce droplet coalescence, then separation speed is improved, but energy consumption increases and device reliability may be compromised

Engineering Contradiction:
Improveseparation speedVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic oscillating voltage waveforms to the electrodes rather than continuous high voltage. The oscillating electric field creates cyclic droplet deformation and migration, enhancing coalescence efficiency while allowing energy dissipation during the low-voltage portions of the cycle, thereby reducing overall energy consumption compared to sustained high-field application.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The electric field parameters (frequency, amplitude, waveform) are dynamically adjusted based on the emulsion conditions and separation progress. The system transitions from lower amplitude oscillating fields for initial droplet mobilization to optimized field configurations for coalescence, maximizing separation speed while minimizing energy consumption at each stage of the process.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves rapid separation of emulsions in liquid lenses, restoring optical clarity within seconds, using lower electric fields and avoiding debris issues, suitable for automatic operation during power-up or in response to shock events, and applicable to Lab-On-Chip applications.

Implementation Method 1

applying an oscillating excitation voltage waveform comprising an excitation frequency to the electrodes, such that the varying electric field created by the oscillating voltage causes small is droplets of the first liquid to coalesce

Methodology Applied
Scientific EffectElectro-wetting: Electrowetting

Implementation Method 2

applying a bias voltage to electrodes in the liquid lens device, causing at least one of droplet migration, flattening of large droplets, and reduced droplet surface tension

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 3

applying an oscillating actuation voltage waveform comprising an actuation frequency to the electrodes, such that fluid pumping and turbulence is created within the liquid lens cavity

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS11347050B2Method to separate an emulsion in a liquid lens
Publication Date: 2022.05.31 CORNING INC
  • US11347050B2 patent drawing
  • US11347050B2 patent drawing
  • US11347050B2 patent drawing

AI summary

Embodiments generally relate to systems and methods for separating an emulsion in a cavity of a device such as a liquid lens device. In one embodiment, the method comprises at least one of: applying a bias voltage to electrodes in the device, causing at least one of droplet migration, flattening of large droplets, and reduced droplet surface tension; applying an oscillating actuation voltage waveform comprising an actuation frequency to the electrodes, such that fluid pumping and turbulence is created within the device cavity; and applying an oscillating excitation voltage waveform comprising an excitation frequency to the electrodes, such that the varying electric field created by the oscillating voltage causes small droplets of the first liquid to coalesce.