Liquid Membrane Sensor Control for Dryness and Impurity Buildup

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Solution Overview

Problem

Current sensor technologies face challenges in maintaining a stable liquid membrane, leading to performance degradation and reduced accuracy in detecting target substances, especially due to dryness issues and interference from impurities.

Innovation Solution

An apparatus comprising a liquid supply unit and a liquid discharge unit forms and maintains a liquid membrane on sensor elements, utilizing capillary phenomena to control the flow and absorption of liquids, ensuring consistent membrane formation and preventing dryness, while using graphene field effect transistors and a receptor to detect target substances with high accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a liquid membrane is formed on sensor elements for detection, then detection accuracy is improved, but the liquid membrane dries out over time causing performance degradation

Engineering Contradiction:
Improvedetection accuracyVSAvoidliquid membrane stability
Core Design Contradiction:
Measurement precisionVSDuration of action of stationary object

Solution Approach 1:

The liquid discharge unit is configured to automatically discharge excess liquid from the liquid membrane without requiring external control or intervention. The system uses the weight of the liquid itself and capillary forces to drive the discharge process, enabling the liquid membrane to self-regulate its volume and maintain stability over time.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The liquid discharge unit operates based on feedback from the liquid membrane's state. When liquid accumulates beyond the optimal level, the discharge unit activates to remove excess liquid, and when the liquid level is sufficient, discharge stops. This feedback mechanism maintains the liquid membrane within the optimal detection range.

Inventive Principle:
Principle #23Feedback

2Reliability

If liquid is continuously supplied to maintain the liquid membrane, then dryness is prevented, but impurities accumulate and interfere with detection

Engineering Contradiction:
Improvemembrane stabilityVSAvoidimpurity interference
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The liquid discharge unit periodically removes excess liquid from the liquid membrane, discarding the portion that contains accumulated impurities. This selective discarding prevents impurity buildup while maintaining the essential liquid membrane structure needed for detection.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The liquid supply unit continuously supplies fresh liquid to the liquid membrane, ensuring uninterrupted detection capability. This continuous supply maintains the liquid membrane's stability and prevents dryness, while the coordinated discharge unit removes impurity-laden excess liquid.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If the liquid membrane volume is increased to improve detection, then detection capability is enhanced, but liquid loss and impurity accumulation increase

Engineering Contradiction:
Improvedetection capabilityVSAvoidliquid loss
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The liquid discharge unit removes only the excessive portion of liquid from the liquid membrane, not the entire volume. This partial discharge maintains the optimal liquid volume needed for detection while eliminating the harmful excess that leads to impurity accumulation and unnecessary liquid loss.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables precise and repeated detection of target substances with high accuracy, minimizing interference from impurities and maintaining sensor performance over time by maintaining a stable liquid membrane, even with low water-soluble substances and varying gas sample compositions.

Implementation Method 1

utilizing capillary phenomena to control the flow and absorption of liquids

Methodology Applied
Scientific EffectCapillary phenomena: Capillary Action

Implementation Method 2

utilizing capillary phenomena to control the flow and absorption of liquids

Methodology Applied
Scientific EffectCapillary phenomena: Capillary Action

Data Source

PatentUS11874244B2Apparatus for maintaining liquid membrane and sensor apparatus
Publication Date: 2024.01.16 KK TOSHIBA
  • US11874244B2 patent drawing
  • US11874244B2 patent drawing
  • US11874244B2 patent drawing

AI summary

According to one embodiment, an apparatus for maintaining liquid membrane includes a liquid supply unit which supplies a liquid onto a sensor element and forms a liquid membrane, and a liquid discharge unit which discharges the liquid in the liquid membrane.