Core Shell Liquid Metal Networks for Strain-Resilient AC Control

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Solution Overview

Problem

AC systems, such as antennas and transmission lines, face challenges in controlling properties like frequency and power throughput due to the geometry-dependent conductivity of their conductive materials, which fail at low strains, leading to signal and power loss.

Innovation Solution

The use of core shell liquid metal encapsulate networks, comprising a liquid metal core and a metal oxide shell with multi-functional ligands, which maintain conductivity and even improve under strain, allowing control of AC signal properties like frequency, polarization, and impedance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional conductive materials are used in AC systems, then the systems can be manufactured with conventional materials and processes, but the conductive materials fail at relatively low strains leading to signal and power loss

Engineering Contradiction:
Improveconductive material reliability under strainVSAvoidstrain resistance of conductive material
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent changes the physical state of the conductive material from solid to liquid metal encapsulated in a flexible matrix. This parameter change allows the conductive material to flow and redistribute under strain rather than fracture, maintaining electrical conductivity and mechanical reliability simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system consisting of liquid metal droplets dispersed in a flexible polymer matrix. This composite structure combines the electrical conductivity of liquid metal with the mechanical flexibility of the polymer, resolving the contradiction between conductivity reliability and strain resistance

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If the geometry of conductive material is controlled to optimize AC system properties, then frequency and power throughput can be optimized, but the conductive material is highly sensitive to geometric changes under strain

Engineering Contradiction:
Improvecontrol of AC system propertiesVSAvoidresistance to geometric changes under strain
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces dynamic adaptability by using liquid metal that can flow and reconfigure its geometry in response to strain. The conductive pathways dynamically adjust to maintain electrical connectivity, allowing the system to adapt to geometric changes while preserving AC system properties

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs a flexible polymer matrix that can deform under strain without compromising the embedded liquid metal conductors. This flexible encapsulation allows the conductive geometry to change adaptively while maintaining electrical functionality

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These networks enable predictable electrical properties under mechanical perturbations, ensuring consistent AC signal and power control without failure, even under strain, thereby addressing the limitations of traditional AC systems.

Implementation Method 1

the AC conductivity of core shell liquid metal encapsulate networks does not fail at relatively low strains. Instead, the conductivity of such networks is constant or even can improve under strain

Methodology Applied
Scientific EffectLiquid metal conductivity: Conduction (electrical)

Implementation Method 2

core shell liquid metal encapsulate networks, comprising a liquid metal core and a metal oxide shell with multi-functional ligands

Methodology Applied
Scientific EffectEncapsulation: Physical Containment

Data Source

PatentUS11691117B2Articles comprising core shell liquid metal encapsulate networks and method to control alternating current signals and power
Publication Date: 2023.07.04 THE GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
  • US11691117B2 patent drawing
  • US11691117B2 patent drawing
  • US11691117B2 patent drawing

AI summary

The present invention relates to articles comprising core shell liquid metal encapsulate networks and methods of using core shell liquid metal encapsulate networks to control AC signals and power. Such method permits the skilled artisan to control the radiation, transmission, reflection and modulation of an AC signal and power. As a result, AC system properties such as operation frequency, polarization, gain, directionality, insertion loss, return loss, and impedance can be controlled under strain.