Liquid-Metal Alloy Negative Electrode for Li-Ion Batteries

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Solution Overview

Problem

Lithium-ion batteries face issues with negative electrodes cracking due to significant volume expansion and contraction during lithium insertion and extraction, leading to reduced cycle life.

Innovation Solution

A liquid-metal alloy negative electrode layer is introduced, where the alloy components have a melting point below the battery operating temperature, eliminating cracking by remaining in a liquid state and absorbing volume changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional solid metal negative electrodes are used, then structural integrity is maintained, but cracking occurs due to volume expansion and contraction during lithium insertion and extraction

Engineering Contradiction:
Improvecycle lifeVSAvoidresistance to cracking
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent changes the physical state parameter of the negative electrode material from solid to liquid by using a eutectic alloy composition (67-80 wt% Ga, 10-20 wt% In, 10-25 wt% Zn) with melting point below battery operating temperature. This parameter change allows the material to remain in liquid state during operation, eliminating cracking while maintaining reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure consisting of a eutectic alloy composition (Ga-In-Zn) that combines multiple metals to achieve a melting point below battery operating temperature. This composite material approach enables the negative electrode to function as a liquid while maintaining structural integrity through the container

Inventive Principle:
Principle #40Composite materials

2Reliability

If liquid metal alloy is used for negative electrode, then cracking is eliminated and cycle life is enhanced, but the material must be maintained in liquid state requiring specific temperature control

Engineering Contradiction:
Improvecycle lifeVSAvoidoperating temperature range
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent modifies the melting point parameter of the negative electrode material by selecting a eutectic composition (67-80 wt% Ga, 10-20 wt% In, 10-25 wt% Zn) with melting point below battery operating temperature. This ensures the material remains liquid within the normal operating temperature range of lithium-ion batteries without requiring additional heating or cooling systems

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of a liquid metal alloy negative electrode enhances cycle life by preventing cracking and maintaining battery performance over repeated charging and discharging cycles.

Implementation Method 1

The process of lithium-ion insertion and extraction results in a large volume expansion and contraction in some negative electrodes. This expansion and contraction can approach three hundred percent, which may make the negative electrodes prone to cracking as the battery cycles between charging and discharging.

Methodology Applied
Scientific EffectVolume expansion and contraction: Thermal Expansion

Implementation Method 2

Because the alloy component of the negative electrode layer is in a liquid state, cracks typically caused by volume changes associated with lithium insertion and extraction in conventional solid metal negative electrodes can be eliminated.

Methodology Applied
Scientific EffectMelting point: Melting

Data Source

PatentUS8642201B2Liquid-metal negative electrode for lithium-ion batteries
Publication Date: 2014.02.04 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8642201B2 patent drawing
  • US8642201B2 patent drawing
  • US8642201B2 patent drawing

AI summary

One embodiment includes a liquid-metal alloy negative electrode for a lithium-ion battery. The electrode may also include a porous matrix that comprises a polymer matrix material, a hydrogel material, or a ceramic material.