Liquid Metal Buffer Layer for Lithium Anode Dendrite Control

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Solution Overview

Problem

Lithium batteries face dendrite formation issues leading to short circuits and irreversible capacity loss due to uneven solid electrolyte interface (SEI) layers and increased processing costs of existing methods to prevent dendrites.

Innovation Solution

A semi-liquid gallium-indium-tin eutectic alloy coating is applied to the lithium metal anode, forming a stable and conformal interfacial layer that prevents electrolyte decomposition and dendrite growth by solidifying during charging and liquifying during discharging, thus maintaining a flat surface and self-healing properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid electrolyte interface (SEI) layer is formed on the lithium metal surface, then electrolyte decomposition is prevented, but the uneven SEI layer promotes dendritic growth and causes short circuits

Engineering Contradiction:
Improveelectrolyte decomposition preventionVSAvoiddendritic growth
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A liquid metal buffer layer is introduced as an intermediary between the lithium metal anode and the electrolyte. This buffer layer mediates the interaction by providing a uniform interface that prevents direct contact between the electrolyte and lithium metal, thereby preventing both electrolyte decomposition and dendritic growth simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the physical state parameter of the buffer layer from solid to liquid at operating temperatures. The liquid metal buffer layer maintains a stable thickness and uniform distribution on the lithium metal surface, creating an even interface that prevents dendritic growth while still blocking electrolyte decomposition.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If hollow carbon spheres or solid protection layers are deposited on the metal surface, then dendrite formation is prevented, but processing cost increases and the layers are prone to cracking and delamination

Engineering Contradiction:
Improvedendrite formation preventionVSAvoidprocessing cost and manufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The liquid metal buffer layer is self-forming and self-healing. It automatically distributes itself uniformly on the lithium metal surface and can repair any defects or cracks that may form, eliminating the need for complex deposition processes and reducing manufacturing costs.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The buffer layer utilizes phase transition between solid and liquid states. At room temperature, it is solid and easy to handle, but at battery operating temperatures, it becomes liquid and flows to fill defects and maintain uniform coverage, preventing dendrite formation without requiring complex manufacturing processes.

Inventive Principle:
Principle #36Phase transitions

3Object-affected harmful factors

If additives are spread on the metal surface and lithium ions are added to form a coating, then dendritic growth is deterred, but processing time and manufacturing cost increase

Engineering Contradiction:
Improvedendritic growth deterrenceVSAvoidprocessing time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The invention extracts the essential protective function from complex multi-step coating processes and implements it through a simple liquid metal buffer layer application. This eliminates the need for additive spreading and lithium ion deposition steps, significantly reducing processing time and manufacturing cost while maintaining dendrite prevention effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

4Loss of energy

If a non-uniform lithium surface is exposed, then fresh lithium surface causes further electrolyte decomposition, but creating a uniform surface requires additional processing steps

Engineering Contradiction:
Improveelectrolyte decompositionVSAvoidsurface treatment complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The liquid metal buffer layer is applied in advance to the lithium metal surface before battery operation. It pre-establishes a uniform protective interface that prevents electrolyte decomposition from the outset, eliminating the need for subsequent surface treatment steps to maintain uniformity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The semi-liquid metal coating significantly extends battery cycle life, prevents dendrite formation, and maintains a stable voltage profile, enhancing lithium ion battery performance and safety by reducing electrolyte decomposition and contact issues.

Implementation Method 1

the semi-liquid metal coating solidifies in the presence of lithium ions, and liquifies in the absence of lithium ion

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

The semi-liquid metal coating prevents the electrolyte layer from contacting the surface of the lithium metal anode, thereby decreasing electrolytic decomposition within the battery cell

Methodology Applied
Scientific EffectElectrolyte decomposition prevention:

Implementation Method 3

the semi-liquid metal coating is evenly distributed on the surface of the lithium metal anode, such that the surface of the lithium metal anode is flat, thereby decreasing dendritic growth within the battery cell

Methodology Applied
Scientific EffectDendrite growth prevention:

Data Source

PatentUS11522195B2Liquid metal buffer layer for lithium batteries
Publication Date: 2022.12.06 UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION INC
  • US11522195B2 patent drawing
  • US11522195B2 patent drawing
  • US11522195B2 patent drawing

AI summary

Enabling the use of lithium metal as an anode electrode is a key for developing next generation energy storage device beyond current lithium ion battery technology. However, there are major obstacles that need to be overcome before it can be used in commercial applications; specifically, dendrite formation can short the cell, and electrolyte decomposition contributes to decreased battery lifetimes. Each obstacle can be overcome by coating a lithium metal anode with a liquid metal buffer that enables uniform deposition of lithium ions thereon, preventing dendritic growth and forming a stable solid electrolyte interface to separate the lithium metal anode from the electrolyte within a battery cell. The liquid metal buffer becomes a semi-liquid buffer when contributing to forming a solid electrolyte interface, and can regain its liquid state when the lithium ions flow to the cathode of the battery cell.