Liquid-Metal Electrode Cell to Prevent Coking and Oxide Buildup

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Solution Overview

Problem

Existing electrochemical cells face challenges in efficiently converting chemical bond energy to electrical energy and vice versa, particularly due to issues such as coking and the formation of insulating metal oxides, which hinder the redox reaction process and reduce efficiency.

Innovation Solution

The use of a liquid-metal electrode that is both ionically and electrically conductive, acting as a barrier to prevent direct contact between cations and anions, while facilitating their reaction on the surface of the liquid metal, thereby preventing coking and maintaining the redox reaction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional electrochemical cells are used, then chemical bond energy can be converted to electrical energy, but coking and formation of insulating metal oxides occur which reduce efficiency

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidcontinuous operation capability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

A liquid metal intermediate layer is introduced between the anode and cathode compartments. This liquid metal layer serves as a mediator that allows ion transport while preventing direct contact between reactants, thereby avoiding coking and insulating oxide formation. The liquid metal acts as a flexible barrier that maintains electrical conductivity while preventing harmful side reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical state of the electrode from solid to liquid metal. This parameter change allows the electrode to dynamically adapt to reaction conditions, preventing the formation of rigid insulating layers. The liquid state enables continuous renewal of the reaction surface, maintaining efficient energy conversion without coking or oxide buildup.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If energy density is increased to match lithium-ion batteries, then electrochemical cell performance improves, but safety and stability challenges arise

Engineering Contradiction:
Improveenergy densityVSAvoidsafety and stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The liquid metal intermediate layer prevents direct contact between high-energy reactants, serving as a safety mediator. This barrier allows the system to achieve high energy density by enabling efficient redox reactions while simultaneously improving safety by preventing uncontrolled reactions and thermal runaway events.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite structure combining liquid metal with traditional electrode materials. This composite approach allows the system to achieve high energy density through efficient electron transfer while the liquid metal component provides safety and stability by preventing direct reactant contact and managing reaction kinetics.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly enhances the energy density and efficiency of electrochemical cells by preventing the formation of insulating metal oxides and ensuring continuous operation, with energy densities comparable to or exceeding current lithium-ion batteries.

Implementation Method 1

the electrolyte cations are to exit the electrolyte and to transit through the liquid-metal electrode to participate in the reduction reaction

Methodology Applied
Scientific EffectIon transport: Ion Repulsion/Attraction

Implementation Method 2

acting as a barrier to prevent direct contact between cations and anions, while facilitating their reaction on the surface of the liquid metal

Methodology Applied
Scientific EffectPhysical barrier: Semipermeable Membrane

Implementation Method 3

converting between chemical bond energy and electrical energy through an electro-chemical redox reaction of the pair of redox half-reactions

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 4

the circuitry being configured to convert between electrical energy and chemical bond energy through an electro-chemical redox reaction

Methodology Applied
Scientific EffectElectrochemical energy conversion: Electrolysis

Data Source

PatentUS20260074257A1Systems and methods for electrochemical energy storage and related processes
Publication Date: 2026.03.12 SUNSHINE BOTTLING LLC
  • US20260074257A1 patent drawing
  • US20260074257A1 patent drawing
  • US20260074257A1 patent drawing

AI summary

A system may comprise: a liquid-metal electrode; an electrolyte including electrolyte cations to exit the electrolyte and to transit through the liquid-metal electrode to participate in a reduction reaction of a first redox half-reaction at an interface between a first substance and the liquid-metal electrode; a counter-electrode, wherein electrolyte anions are to participate in an oxidation reaction of a second redox half-reaction at or near the counter-electrode within the electrolyte; and circuitry to convert between electrical energy and chemical bond energy through an electro-chemical redox reaction of the pair of redox half-reactions. A method may comprise: providing a liquid-metal electrode, an electrolyte including electrolyte cations and electrolyte anions, a counter-electrode, and circuitry electrically coupled to the liquid-metal electrode and to the counter-electrode; permitting the liquid-metal electrode to interact with a first substance; and arranging the electrolyte to be in contact with the counter-electrode.