Liquid Metal Encapsulates With Non-Native Shells

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Solution Overview

Problem

Current liquid metal encapsulates made of native shells like gallium oxide or indium oxide are mechanically stimulus-responsive but lack environmental robustness due to their fixed electronic band structure and undesirable electron behavior.

Innovation Solution

The use of a palette of materials with varied band structures and spin pairing/bond polarization for the shells of core shell liquid metal encapsulates, allowing them to respond to multiple stimuli such as electromagnetic, thermal, mechanical, photonic, and magnetic, and enhancing environmental robustness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If native shell materials (gallium oxide, indium oxide) are used, then mechanical stimulus response is achieved, but environmental robustness deteriorates due to fixed band structure and undesirable electron behavior

Engineering Contradiction:
Improvemechanical stimulus responseVSAvoidenvironmental robustness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs composite shell structures combining multiple materials (e.g., gallium oxide with silica, or indium oxide with polymer coatings) to achieve both mechanical responsiveness and environmental robustness. The composite structure allows the native oxide to provide mechanical stimulus response while the additional materials protect against environmental degradation and provide desired electronic properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the electronic and physical parameters of the shell materials by controlling oxidation states, shell thickness, and material composition ratios. These parameter changes enable tuning of the band structure and electron behavior to achieve both mechanical responsiveness and improved environmental stability.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If native shell materials with fixed band structure are used, then simple structure is maintained, but response to multiple stimuli (electromagnetic, thermal, photonic, magnetic) deteriorates

Engineering Contradiction:
Improveshell structure simplicityVSAvoidmulti-stimuli response
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent designs shell materials with multi-functional properties that can respond to multiple types of stimuli (electromagnetic, thermal, mechanical, photonic, and magnetic) simultaneously. This is achieved by selecting materials with appropriate electronic band structures, magnetic properties, and thermal conductivity that enable diverse stimulus responses without requiring separate specialized shells for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If materials with desired spin pairing and bond polarization are introduced, then environmental robustness and multi-stimuli response improve, but manufacturing complexity increases

Engineering Contradiction:
Improveenvironmental robustnessVSAvoidshell material fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs preliminary surface treatments and pre-formed nanoparticle assemblies that facilitate subsequent shell material deposition. By preparing the liquid metal core surface in advance with specific functional groups or surface charges, the subsequent deposition of materials with desired spin pairing and bond polarization becomes more controlled and manufacturable.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses intermediary materials or surfactants that mediate between the liquid metal core and the final shell materials with desired electronic properties. These intermediaries facilitate controlled deposition and bonding, making the manufacturing process more manageable while still achieving the target material properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11715578B2Liquid metal encapsulates having non-native shells
Publication Date: 2023.08.01 THE GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
  • US11715578B2 patent drawing

AI summary

The present invention relates to core shell liquid metal encapsulates comprising and processes of making and using such encapsulates and networks. The shell(s) of such encapsulates employ a palette of materials having widely varied band structures and/or the desired spin pairing and/or bond polarization. Such encapsulates can be designed to respond to one or more stimuli of choice, including but not limited to electromagnetic, thermal, mechanical, photonic, and/or magnetic and are environmentally robust.