Liquid Metal RF Catheter for Conformal Lung Tumor Ablation

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Solution Overview

Problem

Existing radiofrequency ablation techniques for lung tumors face challenges such as invasiveness, irregular ablation zones, increased pneumothorax risk, and difficulty in navigating electrodes to peripheral lung lesions, particularly due to the need for exact delivery of rigid metal electrodes.

Innovation Solution

The use of a liquid metal electrode within a flexible RF ablation catheter that conforms to the anatomical structures of the target site, allowing for precise ablation with reduced risk of damage to surrounding regions and easier navigation through bronchial airways.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rigid metal electrodes are used for RF ablation, then ablation effectiveness is achieved, but the risk of damage to surrounding regions increases and navigation to peripheral lesions becomes difficult

Engineering Contradiction:
Improveablation effectivenessVSAvoiddamage to surrounding regions
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical state of the electrode material from solid (rigid metal) to liquid (liquid metal), which fundamentally alters the properties of the electrode. The liquid metal electrode can flow and conform to the irregular shape of the target tumor site, providing effective ablation coverage while minimizing damage to surrounding healthy tissue. The liquid state allows the electrode to adapt to the anatomical structures of the peripheral lung lesions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic adaptability by using liquid metal that can change its shape and position within the target site. The liquid metal electrode is not fixed in shape like rigid electrodes but can dynamically conform to the tumor geometry and be easily removed via suction, providing flexibility in navigation and positioning within the bronchial airways.

Inventive Principle:
Principle #15Dynamics

2Reliability

If rigid metal electrodes are used for RF ablation, then ablation can be performed, but the ease of navigation through bronchial airways to peripheral lesions is reduced

Engineering Contradiction:
Improveablation capabilityVSAvoidnavigation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the physical state of the electrode material from solid (rigid metal) to liquid (liquid metal), which fundamentally alters the properties of the electrode. The liquid metal electrode can flow and conform to the irregular shape of the target tumor site, providing effective ablation coverage while minimizing damage to surrounding healthy tissue. The liquid state allows the electrode to adapt to the anatomical structures of the peripheral lung lesions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a flexible catheter shaft that can be easily navigated through the bronchial airways to reach peripheral lung lesions. The liquid metal electrode is contained within this flexible catheter, allowing the system to combine the navigability of a flexible catheter with the ablation capability of an electrode, overcoming the limitation of rigid electrodes in reaching peripheral sites.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If multi-prong electrodes are used to increase electrode surface area, then impedance to RF current flow decreases, but invasiveness increases and ablation zones become irregular

Engineering Contradiction:
ImproveRF current flow efficiencyVSAvoidelectrode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the physical state of the electrode material from solid (rigid metal) to liquid (liquid metal), which fundamentally alters the properties of the electrode. The liquid metal electrode can flow and conform to the irregular shape of the target tumor site, providing effective ablation coverage while minimizing damage to surrounding healthy tissue. The liquid state allows the electrode to adapt to the anatomical structures of the peripheral lung lesions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent divides the electrode into a liquid metal core contained within a flexible catheter shaft. This segmentation allows the liquid metal to be delivered to the target site through the flexible catheter, while the catheter structure provides the mechanical support and navigation capability. The liquid metal itself forms the conductive element that contacts the tumor tissue.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The liquid metal electrode provides a larger ablation area with reduced invasiveness and lower risk of complications, enabling effective treatment of peripheral lung tumors while minimizing damage to surrounding tissues.

Implementation Method 1

RF current is applied to the liquid metal device, which heats the target site and ablates the tumor

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

radiofrequency (RF) energy has seen the most utility for pulmonary ablation

Methodology Applied
Scientific EffectRadiofrequency ablation: Dielectric Heating

Implementation Method 3

a flexible shaft configured to advance endobronchially into a target site

Methodology Applied
Scientific EffectFluid flow through channel:

Implementation Method 4

an inflatable balloon mounted on the shaft configured to obstruct a bronchial airway

Methodology Applied
Scientific EffectPressure containment: Pressure Increase

Implementation Method 5

an RF connector located at the distal segment configured for allowing RF current to pass through the liquid metal device

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP4440458B1Devices for treating lung tumors
Publication Date: 2025.10.29 TAU MEDICAL INC
  • EP4440458B1 patent drawingFigure 1A~1B
  • EP4440458B1 patent drawingFigure 1C~1E
  • EP4440458B1 patent drawingFigure 1F~1H

AI summary

This disclosure is related to methods, devices, assemblies, and system for transbronchial ablation of a lung tumor. Aspects of the disclosure are included as follows. A radiofrequency (RF) ablation catheter which is configured to heat a passageway filled with a liquid metal, the ablation catheter comprises a flexible shaft having a proximal end and a distal end, the flexible shaft having a fluid channel configured to instill the liquid metal into the passageway. The ablation catheter further comprises an inflatable balloon mounted on the flexible shaft wherein a portion of the flexible shaft that is distal to the balloon is defined as a distal segment of the flexible shaft, the balloon configured to obstruct the passageway. The ablation catheter comprises an RF conductor located on the distal segment configured for connecting RF energy to the liquid metal thereby heating the passageway.