Liquid Discharge Module Cooling With Segmented Heat Sinks

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Solution Overview

Problem

Existing liquid discharge apparatuses, such as ink jet printers, face challenges in effectively cooling substrates, electronic components, and circuits, which limits their productivity and discharge efficiency.

Innovation Solution

A liquid discharge apparatus is designed with a first and second substrate, each equipped with a heat sink and a cooling fan to generate airflow, enhancing heat dissipation and improving cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a plurality of heads with large number of nozzles are used to increase discharge amount per unit time, then productivity is improved, but cooling of substrate, electronic component, and circuit becomes insufficient

Engineering Contradiction:
Improvedischarge amount per unit timeVSAvoidcooling efficiency
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The cooling system is segmented into multiple independent cooling paths: a first cooling path with a first heat sink and first cooling fan for cooling the substrate, and a second cooling path with a second heat sink and second cooling fan for cooling the electronic component. This segmentation allows each cooling path to be optimized independently, enabling effective cooling of multiple heat-generating components simultaneously while maintaining high productivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Heat sinks are introduced as intermediary components between the heat-generating components (substrate and electronic component) and the cooling fans. The heat sinks act as thermal mediators that efficiently transfer heat from the components to the airflow generated by the cooling fans, improving overall cooling efficiency without directly increasing the number of nozzles.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple heat-generating components are present, then functionality is improved, but heat management becomes more difficult

Engineering Contradiction:
Improvenumber of heat-generating componentsVSAvoidcooling system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cooling system is divided into separate modular cooling units, each with its own heat sink and cooling fan. This modular segmentation allows the system to handle multiple heat-generating components independently, making heat management easier despite the increased number of components requiring cooling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each cooling unit (heat sink + cooling fan combination) serves as a universal cooling module that can be applied to different heat-generating components. The first cooling unit cools the substrate while the second cooling unit cools the electronic component, demonstrating multi-functionality in handling diverse thermal management needs within a unified design framework.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves improved cooling of substrates and electronic components, thereby increasing productivity and discharge efficiency by effectively managing heat generation in the liquid discharge process.

Implementation Method 1

a cooling fan that generates an air flow in a gas flow path configured by the first substrate front surface and the second substrate front surface

Methodology Applied
Scientific EffectAir flow generation: Fan

Implementation Method 2

a first heat sink positioned closer to the first substrate back surface than the first substrate front surface, and attached to the first substrate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a cooling fan that generates an air flow in a gas flow path configured by the first substrate front surface and the second substrate front surface

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12515468B2Liquid discharge apparatus and liquid discharge module
Publication Date: 2026.01.06 SEIKO EPSON CORP
  • US12515468B2 patent drawing
  • US12515468B2 patent drawing
  • US12515468B2 patent drawing

AI summary

There is provide a liquid discharge apparatus including: a first substrate including a first substrate front surface and a first substrate back surface opposite to the first substrate front surface; a second substrate including a second substrate front surface and a second substrate back surface opposite to the second substrate front surface; a first circuit having a first electronic component provided on the first substrate front surface; a second circuit having a second electronic component provided on the second substrate front surface; a cooling fan that generates an air flow in a gas flow path configured by the first substrate front surface and the second substrate front surface; a first heat sink attached to the first substrate; and a second heat sink attached to the second substrate.