Liquid Pump Cooling Assembly for Dual-Mode Refrigerant Flow

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Solution Overview

Problem

Current refrigeration systems require additional reservoirs to manage excess refrigerants, increasing system volume and cost, and pose environmental risks due to refrigerant leaks, while also inefficient in energy consumption.

Innovation Solution

A refrigeration system with a liquid pump cooling assembly that integrates a housing and liquid pump, allowing for direct expansion and refrigerant pumping energy-efficiency modes, reducing the need for separate reservoirs and optimizing refrigerant flow through one-way valves and pipelines, enabling efficient energy use and compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a reservoir is added to balance refrigerant amounts between compressor and fluorine pump cycles, then the refrigeration system can operate with two refrigeration cycles, but the system volume and cost increase

Engineering Contradiction:
Improverefrigeration cycle compatibilityVSAvoidsystem volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent merges the reservoir function into the liquid pump cooling assembly by integrating a liquid reservoir within the housing of the liquid pump. This allows the same component to serve dual purposes: pumping liquid refrigerant and storing excess refrigerant, thereby eliminating the need for a separate reservoir and reducing overall system volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The liquid pump cooling assembly is designed with multi-functionality, serving as both a pumping device and a refrigerant storage reservoir. The housing of the liquid pump contains a liquid reservoir that can hold excess refrigerant, allowing one component to perform multiple functions that previously required separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a reservoir is added to balance refrigerant amounts between compressor and fluorine pump cycles, then the refrigeration system can operate with two refrigeration cycles, but the system cost increases

Engineering Contradiction:
Improverefrigeration cycle compatibilityVSAvoidsystem cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges the reservoir function into the liquid pump cooling assembly by integrating a liquid reservoir within the housing of the liquid pump. This allows the same component to serve dual purposes: pumping liquid refrigerant and storing excess refrigerant, thereby eliminating the need for a separate reservoir and reducing overall system volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The liquid pump cooling assembly is designed with multi-functionality, serving as both a pumping device and a refrigerant storage reservoir. The housing of the liquid pump contains a liquid reservoir that can hold excess refrigerant, allowing one component to perform multiple functions that previously required separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If a large volume reservoir is added to store excess refrigerant, then the system can balance refrigerant amounts, but the entire refrigeration system volume increases

Engineering Contradiction:
Improverefrigerant storage capacityVSAvoidsystem volume
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The patent applies the nesting principle by placing the liquid reservoir inside the housing of the liquid pump cooling assembly. The reservoir is nested within the existing structural envelope of the pump housing, utilizing the available internal space rather than adding external volume, thereby storing excess refrigerant without increasing overall system size.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent merges the reservoir function into the liquid pump cooling assembly by integrating a liquid reservoir within the housing of the liquid pump. This allows the same component to serve dual purposes: pumping liquid refrigerant and storing excess refrigerant, thereby eliminating the need for a separate reservoir and reducing overall system volume.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If a reservoir is added to balance refrigerant amounts, then the system can operate with two refrigeration cycles, but refrigerant leak impact on environment increases

Engineering Contradiction:
Improverefrigeration cycle compatibilityVSAvoidrefrigerant leak impact
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent merges the reservoir function into the liquid pump cooling assembly by integrating a liquid reservoir within the housing of the liquid pump. This allows the same component to serve dual purposes: pumping liquid refrigerant and storing excess refrigerant, thereby eliminating the need for a separate reservoir and reducing overall system volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the separate reservoir component from the system and eliminates it by integrating its function into the liquid pump cooling assembly. This reduction in the number of separate refrigerant-containing components decreases potential leak points and reduces the overall environmental impact of refrigerant leaks.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces energy consumption and costs by integrating two refrigeration modes on a single circuit, minimizing refrigerant charge and eliminating the need for additional reservoirs, thus enhancing operational efficiency and environmental sustainability.

Implementation Method 1

a liquid pump cooling assembly, arranged on the cooling circuit and located between the condenser assembly and the evaporator assembly, the liquid pump cooling assembly includes a housing and a liquid pump arranged in the housing

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

the compressor is in an open state and compresses the refrigerant that is in a vapor phase

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

the refrigerant flowing out from the outlet of the condenser assembly enters into the evaporator assembly

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

the outlet of the condenser assembly connects with the refrigerant inlet

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11892216B2Refrigeration system with direct expansion refrigeration mode and refrigerant pumping energy-efficiency mode and control method of refrigeration system
Publication Date: 2024.02.06 AIRSYS REFRIGERATION ENG TECH (BEIJING) CO LTD
  • US11892216B2 patent drawing
  • US11892216B2 patent drawing
  • US11892216B2 patent drawing

AI summary

A refrigeration system and a control method of the refrigeration system are provided. The refrigeration system includes a cooling circuit and a compressor, an evaporator assembly, and a condenser assembly sequentially arranged on the cooling circuit, and the refrigeration system further includes: a liquid pump cooling assembly, arranged on the cooling circuit and located between the condenser assembly and the evaporator assembly, the liquid pump cooling assembly includes a housing and a liquid pump arranged in the housing, the housing defines a cavity having a liquid reserving function, a refrigerant inlet, a first outlet connected to the cavity and a second outlet connected to the liquid pump, an outlet of the condenser assembly is in connected with the refrigerant inlet, and both the first and second outlets are connected with an inlet of the evaporator assembly; a control assembly, connected with the compressor and the liquid pump.