Liquid Salt Composition for Cement Slurry Early Strength

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Solution Overview

Problem

Existing cement slurries face challenges in developing satisfactory mechanical properties within a desired time frame during subterranean cementing operations, necessitating the need for an additive that can control the setting time and properties of the hardened cement.

Innovation Solution

A liquid salt composition comprising one or more salts, a suspending aid, glycol, and water is used as an accelerator to increase early strength development of cement slurries without significantly altering the thickening time or setting time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If cement slurry is used in subterranean cementing operations, then the wellbore can be sealed and structured, but the mechanical properties do not develop satisfactorily within the desired time period

Engineering Contradiction:
Improvemechanical properties of cement slurryVSAvoidsetting time of cement slurry
Core Design Contradiction:
StrengthVSDuration of action of moving object

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition of the cement slurry through the addition of specific accelerators (calcium chloride, calcium sulfate, or a combination thereof) and retarders (potassium chloride, sodium chloride, or ammonium chloride). These chemical additives change the setting kinetics parameters, enabling the cement slurry to achieve satisfactory mechanical properties within the desired time period by controlling the rate of hydration and strength development.

Inventive Principle:
Principle #35Parameter changes

2Strength

If additives are added to cement slurries to control setting time, then the mechanical properties can be optimized, but the complexity of the cement slurry composition increases

Engineering Contradiction:
Improvemechanical properties of cement slurryVSAvoidcomposition complexity of cement slurry
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the additive system into distinct functional components: accelerators (calcium chloride, calcium sulfate) that promote early strength development, and retarders (potassium chloride, sodium chloride, ammonium chloride) that control setting time. This segmented approach allows independent optimization of different cement slurry properties without requiring complex interaction between multiple additive types, thereby managing composition complexity while achieving desired mechanical properties.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The liquid salt composition effectively enhances the early compressive strength of cement slurries, improving the mechanical properties and operational flexibility, especially in high-temperature applications.

Implementation Method 1

The liquid salt composition can be used in wellbore servicing fluids, and more specifically the liquid salt composition can be used in a cementitious composition. The liquid salt composition effectively enhances the early compressive strength of cement slurries

Methodology Applied
Scientific EffectChemical acceleration: Catalysis

Data Source

PatentUS20250074833A1Liquid Salt Composition and Methods of Making and Using Same
Publication Date: 2025.03.06 HALLIBURTON ENERGY SERVICES INC
  • US20250074833A1 patent drawing
  • US20250074833A1 patent drawing
  • US20250074833A1 patent drawing

AI summary

A liquid salt composition for a cementitious slurry, the liquid salt composition comprising one or more salts, one or more suspending aids, glycol, and water. The one or more salts are present in the liquid salt composition in an amount of from about 5 wt % to about 95 wt %, based on the total weight of the liquid salt composition. A method of utilizing the cementitious slurry comprising the liquid salt composition for servicing a wellbore penetrating a subterranean formation is also provided.