Liquid Cooling Server Cable Sealing for Coolant Isolation

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Solution Overview

Problem

The challenge of preventing liquid leakage at locations where data transmission cables are present in liquid cooling servers, particularly where I/O modules are located, has not been adequately addressed in existing technologies.

Innovation Solution

A liquid anti-leakage assembly is integrated into the casing of a liquid cooling server, featuring a cable gland and sealing member to tightly press transmission cables, ensuring separation between wet and dry areas and preventing coolant ingress into the I/O module region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If transmission cables are routed through the casing to connect computing elements and I/O modules, then data transmission functionality is achieved, but coolant leakage risk increases at the cable penetration locations

Engineering Contradiction:
Improvedata transmission functionalityVSAvoidcoolant leakage prevention
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The casing is divided into a first cavity containing the computing element and a second cavity containing the I/O module, with the transmission cable passing through a cable gland that seals the boundary between cavities. This segmentation allows data transmission while preventing coolant leakage through the cable penetration point.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A cable gland is introduced as an intermediary component at the cable penetration location. The cable gland provides a sealing interface that allows the transmission cable to pass through while preventing coolant from leaking along the cable path, thus resolving the contradiction between cable routing and leakage prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If coolant is injected into the casing to immerse heat generating elements, then cooling efficiency is improved, but the risk of coolant affecting I/O module functionality increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidcoolant impact on I/O module
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The internal space of the casing is segmented into two separate cavities: a first cavity for immersing the heat-generating computing element in coolant, and a second cavity for housing the I/O module. This segmentation allows efficient cooling of the computing element while preventing coolant from contacting the I/O module, thus resolving the contradiction between cooling efficiency and protecting I/O module functionality.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the cable hole is sealed to prevent leakage, then coolant leakage is prevented, but data transmission cable installation becomes difficult

Engineering Contradiction:
Improvecoolant leakage preventionVSAvoidcable installation ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

A cable gland serves as an intermediary component that reconciles the conflicting requirements of sealing and cable installation. The cable gland can be pre-installed in the casing during manufacturing, providing a sealed opening that allows cables to be routed through easily during assembly, thus resolving the contradiction between sealing effectiveness and installation ease.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cable gland is pre-installed in the casing during the manufacturing process, creating a prepared sealed opening before final assembly. This preliminary action makes subsequent cable installation straightforward while ensuring coolant leakage prevention, thus resolving the contradiction between sealing and installation ease.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively isolates the coolant compartment from the I/O module area, prolonging the service life of the liquid cooling server by preventing coolant leakage and maintaining the functionality of I/O modules.

Implementation Method 1

the liquid anti-leakage assembly being configured to tightly press the transmission cable to isolate the first receiving cavity from the second receiving cavity

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

the cable gland includes a first connecting end received in the cable hole and sealingly fitted a hole wall of the cable hole

Methodology Applied
Scientific EffectSealing:

Data Source

PatentUS20250358956A1Liquid cooling server and casing for liquid cooling server
Publication Date: 2025.11.20 SQ TECH (SHANGHAI) CORP
  • US20250358956A1 patent drawing
  • US20250358956A1 patent drawing
  • US20250358956A1 patent drawing

AI summary

A liquid cooling server and a casing are provided. The liquid cooling server includes a first housing provided with a first receiving cavity and a cable hole in communication with the first receiving cavity, the first receiving cavity being configured to receive a computing element and coolant immersing the computing element, and the cable hole being configured to allow a transmission cable to extend through; a second housing provided on a side of the first housing and fixedly connected to the first housing, the second housing being provided with a second receiving cavity in communication with the cable hole, and the second receiving cavity being configured to receive an I/O module; and a liquid anti-leakage assembly provided in the cable hole, and the liquid anti-leakage assembly being configured to tightly press the transmission cable to isolate the first receiving cavity from the second receiving cavity.