Liquid Solvent Abutment Unit for Wafer Detachment

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Solution Overview

Problem

Conventional methods for detaching a support plate from a wafer using a liquid solvent are inefficient due to solvent retention in through holes, leading to prolonged reaction times and reduced production efficiency.

Innovation Solution

A liquid solvent abutment unit comprising a supply part, retention part, recovery part, and vibration unit that enhances solvent circulation and reaction with the adhesive member by vibrating the solvent within the through holes, along with a detection unit for optimal operation and temperature adjustment to control the vibration and solvent temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a support plate with through holes is used to supply liquid solvent to the adhesive member, then the solvent can reach the adhesive member through the through holes, but the liquid solvent remains accumulated in the through holes hampering smooth circulation and requiring substantial time for complete reaction

Engineering Contradiction:
Improvesolvent delivery to adhesive memberVSAvoidreaction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention introduces a vibration unit that applies mechanical vibration to the liquid solvent in the through holes. This vibration disrupts the accumulated solvent, enhances its circulation and contact with the adhesive member, and accelerates the dissolution reaction without requiring extended time. The vibration energy promotes faster solvent movement and reaction kinetics.

Inventive Principle:
Principle #18Mechanical vibration

2Ease of operation

If the liquid solvent is supplied through the through holes to dissolve the adhesive member, then the support plate can be detached from the wafer, but the accumulated solvent in the through holes hampers smooth circulation requiring substantial length of time

Engineering Contradiction:
Improvesupport plate detachmentVSAvoidproduction efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The vibration unit applies mechanical oscillation to the liquid solvent, creating vigorous circulation patterns that rapidly mix the solvent with the adhesive member. This dramatically reduces the time required for complete dissolution and detachment, thereby improving production efficiency and throughput.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The system employs periodic vibration cycles to agitate the solvent in the through holes. This periodic action creates repeated cycles of solvent movement, contact, and refreshment, ensuring continuous and efficient dissolution of the adhesive member while maintaining high productivity.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly shortens the time required to detach the support plate from the wafer by improving solvent circulation and reaction efficiency, thereby enhancing production efficiency.

Implementation Method 1

a vibration unit for vibrating the liquid solvent

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

a liquid solvent supplied to a hole-formed region made of a support plate... dissolving it

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS8449691B2Liquid solvent abutment unit
Publication Date: 2013.05.28 AIMECHATEC LTD
  • US8449691B2 patent drawing
  • US8449691B2 patent drawing
  • US8449691B2 patent drawing

AI summary

In order to provide a liquid solvent abutment unit for accelerating the reaction of a liquid solvent against an adhesive member existing between a perforated support plate and a wafer, a liquid solvent abutment unit includes a supply part for supplying a support plate surface with a liquid solvent, a retention part for retaining the supplied liquid solvent in the hole-formed region on the support plate surface; a recovery part for recovering the liquid solvent retained in the hole-formed region, and a vibration unit for vibrating the liquid solvent.