Liquid Spraying Nozzle for Banknote Staining

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Solution Overview

Problem

Existing medium storage boxes face difficulties in staining banknotes stacked at high relative positions due to the configuration of the liquid spraying mechanism, which often interferes with conveyance members, resulting in incomplete staining of all stored media.

Innovation Solution

The medium storage box incorporates a liquid spraying mechanism with a pipe section and two types of liquid spray holes: one that sprays ink sideways and another that sprays it upwards, allowing for comprehensive staining of banknotes across a wide area, including those at high positions without interfering with conveyance members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the pipe section of the liquid spraying nozzle is disposed at a high relative position to spray liquid on medium stacked at high positions, then the staining coverage is improved, but the pipe section interferes with the conveyance member

Engineering Contradiction:
Improvestaining coverage areaVSAvoidinterference with conveyance member
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The invention changes the spray direction from purely horizontal to include an upward component by forming the liquid spray holes to spray liquid in a direction oblique to the horizontal direction. This dimensional change in spray trajectory allows the liquid to reach high-positioned medium without requiring the pipe section to be physically positioned at high locations, thereby avoiding interference with conveyance members while expanding staining coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the pipe section is formed shorter and disposed lower down to avoid interfering with the conveyance member, then the device compatibility is improved, but medium at high relative positions cannot be stained

Engineering Contradiction:
Improvedevice compatibilityVSAvoidstaining coverage area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

By changing the spray direction to oblique (upward component) while keeping the pipe section short and low-positioned, the invention enables liquid to reach high-positioned medium through trajectory extension rather than physical extension of the pipe. This resolves the contradiction between device compatibility and staining coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention changes the spray parameter (direction angle) from horizontal to oblique, which fundamentally alters the liquid trajectory. This parameter change allows the same short, low-positioned pipe section to achieve staining coverage of high-positioned medium that would otherwise require a long, high-positioned pipe section.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If liquid is sprayed sideways from the liquid spray holes, then the mechanism simplicity is improved, but medium at high relative positions remains unstained

Engineering Contradiction:
Improvespray mechanism complexityVSAvoidstaining coverage area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The invention modifies the spray direction parameter from purely horizontal (sideways) to oblique (upward component included). This parameter change enables high-positioned medium to be stained while maintaining the simplicity of the spray mechanism, as no additional components or complex mechanisms are required—only a change in the spray hole orientation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures that all stored banknotes are effectively stained, including those at high positions, using a limited amount of ink and preventing the medium from being used if stolen, thereby deterring criminal activity.

Implementation Method 1

stain the medium (banknotes) to which the liquid has been adhered

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

sprayed liquid drips downward under its own weight

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS10492584B2Medium storage box and medium handling device
Publication Date: 2019.12.03 OKI ELECTRIC INDUSTRY CO LTD
  • US10492584B2 patent drawing
  • US10492584B2 patent drawing
  • US10492584B2 patent drawing

AI summary

A medium storage box includes a guide member and a liquid spraying mechanism. The guide member forms a stacking space for a medium. The liquid spraying mechanism sprays a liquid from a liquid spraying nozzle. The liquid spraying nozzle has a pipe section through which liquid flows, a first liquid spray hole and a second liquid spray hole. The first liquid spray hole sprays liquid in a direction that intersects an extension direction of the pipe section at substantially a right angle. The second liquid spray hole sprays liquid in a direction that is approximately the extension direction of the pipe section.