Liquid Storing Chamber Outlet Configuration for By-Product Suppression

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Solution Overview

Problem

Existing liquid ejecting apparatuses face issues with by-products generated at the air-liquid interface in bubble retention spaces downstream of the filter flowing into the liquid ejecting head and nozzles, leading to irregular ejections due to the inability of filters to remove these by-products.

Innovation Solution

A liquid ejecting apparatus with a filter and a liquid storing chamber downstream of the filter, featuring a bubble retention space and outlets positioned to cancel the movement of by-products, preventing them from reaching the nozzles through the use of opposing liquid flows and a degassing chamber to reduce by-product generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bubble retention space is provided downstream of the filter, then bubbles that have passed through the filter can be retained and suppressed from flowing into the liquid ejecting head, but by-products generated at the air-liquid interface cannot be removed by the filter and may flow into the liquid ejecting head causing irregular ejection

Engineering Contradiction:
Improvebubble retention effectivenessVSAvoidby-product generation and flow into nozzles
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The liquid storing chamber is divided into distinct functional zones: a bubble retention space for capturing bubbles and a by-product accumulation space for collecting by-products. This segmentation allows independent handling of bubbles and by-products, preventing by-products from flowing into the liquid ejecting head while maintaining effective bubble retention

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The by-product accumulation space is designed as a separate extracted zone within the liquid storing chamber, positioned to receive by-products that sink from the air-liquid interface. This extracted space isolates by-products from the main liquid flow path, preventing them from reaching the nozzles

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the liquid storing chamber has outlets positioned to cancel by-product movement, then by-products can be suppressed from reaching the outlets, but the structure becomes more complex with specific outlet positioning requirements

Engineering Contradiction:
Improveby-product suppression effectivenessVSAvoidoutlet positioning and flow configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The first and second outlets are positioned asymmetrically relative to the bubble retention space, with each outlet located on opposite sides of an imaginary center line. This asymmetric positioning creates opposing liquid flows that naturally cancel by-product movements without requiring complex active control mechanisms

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The outlet configuration automatically generates opposing liquid flows that cancel by-product movements through the asymmetric positioning itself. The system self-regulates by-product suppression through the inherent flow dynamics created by the outlet arrangement, without requiring additional control systems

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively suppresses by-products from flowing into the liquid ejecting head and nozzles, ensuring consistent ejection by accumulating and removing them, thereby improving printing quality.

Implementation Method 1

The liquid storing chamber disposed downstream of the filter can cause the bubbles that have passed through the filter and entered the liquid storing chamber through the inlet to be retained in the bubble retention space

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

If by-products are generated at the air-liquid interface between the bubbles (gas) and the liquid in the bubble retention space and sink, the configuration can cause such by-products to be accumulated in the projected area on the bottom

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 3

The liquid exits the liquid storing chamber through the first outlet and the second outlet, thereby generating liquid flows having components in the opposite directions from the imaginary center line of the projected area to the first outlet and the second outlet. The liquid flow components in the opposite directions cancel movements of the by-products accumulated in the projected area and thus suppress the by-products from reaching the first outlet or the second outlet

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS10556437B2Liquid ejecting apparatus and method of driving the same
Publication Date: 2020.02.11 SEIKO EPSON CORP
  • US10556437B2 patent drawing
  • US10556437B2 patent drawing
  • US10556437B2 patent drawing

AI summary

A liquid ejecting apparatus includes a liquid path comprising a filter and a liquid storing chamber for supplying liquid to a liquid ejecting head. The liquid storing chamber has an inlet, a bubble retention space disposed above the inlet, a bottom disposed below the bubble retention space, and a first outlet and a second outlet. (i) The first outlet is located on one side of an imaginary center line passing through the center of a projected area, and the second outlet is located on the other side of the imaginary center line. Alternatively, (ii) the first outlet and the second outlet are located outside a projected area defined by projecting the bubble retention space onto the bottom.