Liquid-Submerged Display Panel Thermal Management

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Solution Overview

Problem

Existing outdoor display apparatuses require regular maintenance, are prone to frost damage, have high power consumption, are vulnerable to vandalism, and suffer from poor visibility and noise issues due to air filtration and cooling systems.

Innovation Solution

A liquid-tight encasing with a thermal conductive liquid submerges the direct view display panel, eliminating the need for air cooling and filtration, reducing maintenance, and enhancing visibility and durability while using a thinner, non-laminated transparent window and absorbing impacts and UV light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air filters and cooling systems are used in outdoor display apparatus, then cooling function is provided, but maintenance requirements increase and visibility deteriorates

Engineering Contradiction:
Improvecooling functionVSAvoidmaintenance requirements
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The patent removes the air filter and air cooling system from the display apparatus, extracting the harmful components that required maintenance. The display module is placed in direct contact with the exterior environment, eliminating the need for air filtration and associated maintenance activities.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mechanical air cooling system with fans and filters is replaced by direct environmental contact. The display module operates without forced air circulation, using natural convection and radiation for thermal management, thereby eliminating maintenance-intensive mechanical components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If air filters and cooling systems are used in outdoor display apparatus, then cooling function is provided, but visibility and view angle are reduced

Engineering Contradiction:
Improvecooling functionVSAvoidvisibility
Core Design Contradiction:
TemperatureVSIllumination intensity

Solution Approach 1:

The air filter and transparent protective members are removed from the system. This extraction eliminates the causes of light reflection, contamination, and view angle restriction, allowing maximum visibility and direct viewing of the display from all angles.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a flexible waterproof coating or thin membrane on the display module that provides environmental protection without creating the optical barriers of traditional transparent covers. This thin film approach maintains optical clarity while providing necessary protection.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If transparent members are thickened and laminated to prevent vandalism, then protection is improved, but cost increases and light output is attenuated

Engineering Contradiction:
Improveprotection against vandalismVSAvoidlight output
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent removes the thick laminated transparent protective members entirely. The display module operates without these bulky protective layers, achieving vandalism resistance through alternative means such as robust housing design and strategic component placement rather than optical barriers.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of protecting the display by placing transparent barriers in front of it, the patent inverts the approach by making the display module itself more resistant to damage through ruggedized construction and by positioning it where it can withstand environmental stresses without requiring thick protective glazing.

Inventive Principle:
Principle #13The other way round (Inversion)

4Temperature

If fans are used for cooling, then cooling function is provided, but power consumption increases and noise is generated

Engineering Contradiction:
Improvecooling functionVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The mechanical fan-based forced convection cooling system is replaced with passive thermal management. The display module utilizes natural convection, radiation, and conduction through direct environmental contact, eliminating the need for powered fans and associated energy consumption and noise.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

5Reliability

If continuous operation and heating are required to prevent moisture condensation and frost damage, then protection against environmental damage is provided, but power consumption increases

Engineering Contradiction:
Improveprotection against frost damageVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent removes the vulnerable air-filled enclosure that requires heating to prevent condensation and frost. By placing the display module in direct contact with the exterior environment without an air gap or air filter, the system eliminates the conditions that lead to moisture accumulation and frost formation, removing the need for continuous heating.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a controlled microenvironment around the display module that prevents moisture condensation and frost damage without requiring heating. This may involve hydrophobic coatings or atmospheric control that creates an inert-like protective layer preventing water contact while allowing thermal exchange.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces power consumption, increases lifespan, improves visibility, and enhances durability against vandalism and environmental factors, achieving lower noise and maintenance costs while maintaining high brightness and visibility.

Implementation Method 1

The liquid tight encasing is filled with a thermal conductive liquid such that the direct view display panel is submerged in the liquid

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

absorbing impacts and UV light

Methodology Applied
Scientific EffectUV absorption: Absorption (EM radiation)

Data Source

PatentUS10542637B2Thermal conductive liquid display system
Publication Date: 2020.01.21 PERMIUM ELECTRONICS CO LTD
  • US10542637B2 patent drawing
  • US10542637B2 patent drawing

AI summary

A display apparatus comprises a thermal conductive liquid (46) in a liquid tight encasing (11) which has a transparent window (13). A direct view display panel (12) with a front area for displaying information is arranged inside the liquid tight encasing (11) in a position with respect to the transparent window (13) such that the information is viewable through the transparent window (13). The direct view display panel (12) is submerged in the thermal conductive liquid (46).