Liquid Supply Mechanism with Damping Plunger for Cooling Systems

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Solution Overview

Problem

Liquid cooling systems face issues with insufficient cooling liquid over time due to vaporization, leading to potential damage if not replenished, and existing solutions do not effectively manage hydraulic pressure during liquid supply.

Innovation Solution

A liquid supply mechanism with a plunger, damping member, and driving unit that automatically injects cooling liquid into the system when needed, using a chamber and axial hole configuration to adjust damping effect based on liquid levels, preventing high hydraulic pressure and ensuring efficient heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a liquid supply mechanism supplies cooling liquid to the liquid cooling system, then the cooling liquid level is maintained and heat dissipation efficiency is ensured, but high hydraulic pressure may be generated causing system damage

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidhydraulic pressure
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The plunger is designed to move dynamically within the chamber, adjusting its position based on liquid level changes. This dynamic movement allows the mechanism to supply liquid when needed while automatically reducing pressure buildup, resolving the contradiction between maintaining heat dissipation efficiency and preventing excessive hydraulic pressure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mechanism changes the physical state parameters of the liquid supply process by using the plunger's positional changes to modulate flow rate and pressure. When the plunger moves to different positions in the chamber, it adjusts the supply parameters dynamically, ensuring adequate cooling liquid supply without generating damaging hydraulic pressure

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the cooling liquid is not replenished after vaporization, then the system structure remains simple, but the liquid cooling system may be damaged due to insufficient cooling liquid

Engineering Contradiction:
Improvesystem structureVSAvoidsystem safety
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The liquid supply mechanism is designed to automatically detect and respond to cooling liquid level changes through the plunger's movement. The system self-regulates by having the plunger move in response to liquid level changes, automatically replenishing cooling liquid without requiring external intervention or complex control systems, thus maintaining simplicity while ensuring reliability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The mechanism incorporates a feedback loop where the plunger's position responds to liquid level changes in the chamber. This automatic feedback mechanism detects when cooling liquid needs replenishment and triggers the supply process, ensuring system safety without adding excessive complexity

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanism ensures continuous operation by automatically supplying cooling liquid, maintaining heat dissipation efficiency without causing high hydraulic pressure, thus preventing system damage from insufficient liquid.

Implementation Method 1

The damping member is disposed on the axial rod and abuts against an inner wall of the axial hole

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentEP3104009B1Liquid supply mechanism and liquid cooling system
Publication Date: 2018.09.19 COOLER MASTER CO LTD
  • EP3104009B1 patent drawingFigure 1
  • EP3104009B1 patent drawingFigure 2
  • EP3104009B1 patent drawingFigure 3

AI summary

A liquid supply mechanism (20, 20', 30, 30') includes a lower cover (200), an upper cover (202, 202'), a plunger (204), a driving unit (206) and at least one damping member (208). The lower cover (200) has a liquid outlet (2000) and the upper cover (202, 202') is connected to the lower cover (200). A chamber (210) is formed between the lower cover (200) and the upper cover (202, 202'). The chamber (210) communicates with the liquid outlet (2000). The upper cover (202, 202') has an axial hole (2020, 2020'). The plunger (204) is movably disposed in the chamber (210). The plunger (204) has an axial rod (2040) and the axial rod (2040) is inserted into the axial hole (2020, 2020'). The driving unit (206, 306) is disposed in the chamber (210) and drives the plunger (204) to move. The damping member (208) is disposed on the axial rod (2040) and abuts against an inner wall of the axial hole (2020, 2020').