Liquid Thermal Pre-Conditioning for Extreme-Temperature Startup

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Solution Overview

Problem

Information handling systems face challenges in maintaining optimal temperature ranges, especially in extreme conditions, which can lead to overheating, instability, and reduced component lifespan, as traditional cooling methods may not effectively pre-condition temperatures before system activation.

Innovation Solution

A liquid thermal control system with a fluidic subsystem, temperature control elements, and a control subsystem that pre-conditions the system temperature to a desired range before full powering on, using a bi-modal heat exchanger to both heat and cool the liquid, ensuring safe operational temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional passive cooling systems are used, then heat rejection is achieved through air movers, but the system cannot pre-condition temperature before operation and fails in extreme temperature conditions

Engineering Contradiction:
Improvesystem reliabilityVSAvoidtemperature range adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The liquid thermal control system is designed to perform multiple functions: it can both cool and heat the information handling system depending on temperature conditions. The system includes heating elements, cooling elements, and a bi-modal heat exchanger that can operate in different modes, allowing the system to adapt to both cold and hot extreme conditions rather than just rejecting heat as traditional systems do.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system pre-conditions the temperature of the information handling system before full operation begins. The control subsystem activates heating or cooling elements in advance to bring the system within the acceptable operating temperature range, ensuring reliable operation from startup and preventing thermal shock to components.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If active liquid cooling systems are used, then effective heat removal is achieved, but the system cannot handle extremely low temperatures and lacks heating capability

Engineering Contradiction:
Improveheat removal capabilityVSAvoidtemperature range coverage
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The liquid thermal control system integrates both heating and cooling capabilities within a single unified system. Heating elements can warm the liquid when temperatures are low, while cooling elements can remove heat when temperatures are high. The bi-modal heat exchanger can switch between heating mode and cooling mode, providing full temperature range coverage from extreme cold to extreme hot conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the system operates immediately in extreme temperatures, then rapid operation is achieved, but component lifespan is reduced due to thermal stress and overheating

Engineering Contradiction:
Improvesystem startup speedVSAvoidcomponent lifespan
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control subsystem performs preliminary temperature conditioning before allowing full system operation. When the system detects extreme temperature conditions, it activates heating or cooling elements to gradually bring components within the acceptable operating temperature range, preventing thermal shock and extending component lifespan while minimizing startup delay.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system provides thermal cushioning by using the liquid thermal control system to buffer temperature extremes before they reach sensitive components. The liquid circulating through heat exchangers and thermal contact with components absorbs or releases heat in advance, protecting components from sudden thermal stress and creating a stable thermal environment for reliable operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces thermal control issues by maintaining safe operating temperatures, preventing overheating and instability, and allowing for rapid transition from standby to active mode, thereby extending component lifespan and improving system reliability.

Implementation Method 1

a fluidic subsystem configured to convey a liquid proximate to the information handling resource in order to transfer heat from the information handling resource to the fluid or from the fluid to the information handling resource

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

one or more temperature control elements configured to regulate temperature of the liquid

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

using a bi-modal heat exchanger to both heat and cool the liquid, ensuring safe operational temperatures

Methodology Applied
Scientific EffectThermal energy transfer: Heat Exchanger

Data Source

PatentUS11347286B2Systems and methods for pre-conditioning system temperature using liquid
Publication Date: 2022.05.31 DELL PROD LP
  • US11347286B2 patent drawing
  • US11347286B2 patent drawing

AI summary

A method for providing thermal control of an information handling system may include in response to a request to power on the information handling system, in order to pre-condition a temperature associated with the information handling system to within a desired temperature range, receiving an indication of a temperature associated with the information handling system and based on the indication of the temperature associated with the information handling system, control the one or more temperature control elements for regulating a liquid of a liquid thermal control system to cause the temperature associated with the information handling system to fall within the desired temperature range prior to full powering on of the information handling system.