Liquid Treatment Apparatus with Channel Switch for Photocatalyst Control

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Solution Overview

Problem

The existing photooxidative treatment apparatus may discharge poorly purified water due to unstable concentrations of photocatalyst particles during operation, affecting treatment efficiency and leading to suboptimal purification outcomes.

Innovation Solution

A liquid treatment method and apparatus that includes a first tank with photocatalyst particles, a light source for UV irradiation, a filtration membrane, and a channel switch to control the circulation and discharge of treated liquid, ensuring photocatalyst particle concentrations remain within optimal ranges for efficient treatment by switching between circulation and discharge states based on detected concentrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the liquid treatment apparatus operates continuously with fixed discharge settings, then the operational simplicity is maintained, but the treatment quality deteriorates due to unstable photocatalyst particle concentrations

Engineering Contradiction:
Improveoperational simplicityVSAvoidtreatment quality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically adjusts the channel switch between circulation and discharge states based on real-time photocatalyst particle concentration monitoring. This dynamic control ensures that liquid is only discharged when treatment quality meets standards, resolving the contradiction between operational simplicity and treatment reliability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The concentration monitoring device provides continuous feedback on photocatalyst particle levels, which automatically triggers the channel switch to adjust between circulation and discharge modes. This feedback mechanism maintains treatment quality without requiring manual intervention, preserving operational simplicity

Inventive Principle:
Principle #23Feedback

2Reliability

If the channel switch frequently alternates between circulation and discharge states, then the treatment quality is maintained, but the system complexity increases

Engineering Contradiction:
Improvetreatment qualityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses automated concentration monitoring and control logic to self-regulate the channel switch between circulation and discharge states. This self-service approach maintains treatment quality without requiring complex external control systems or manual operation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The channel switch serves multiple functions: it automatically alternates between circulation and discharge modes based on concentration thresholds, and also responds to tank liquid level conditions. This multi-functionality maintains treatment quality while avoiding the need for separate dedicated control mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the photocatalyst particle concentration is allowed to vary freely, then the operational flexibility is maintained, but the treatment efficiency deteriorates

Engineering Contradiction:
Improveoperational flexibilityVSAvoidtreatment efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The system maintains treatment efficiency by controlling photocatalyst particle concentration within optimal thresholds. When concentration exceeds upper or lower limits, the channel switch redirects flow to circulation mode, preventing efficiency degradation while allowing flexible operation within the optimal parameter range

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system performs preliminary concentration monitoring and prediction to anticipate when photocatalyst levels will exit the optimal range. This allows proactive adjustment of the channel switch to maintain efficiency before treatment quality actually deteriorates

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents the discharge of poorly treated liquid by maintaining photocatalyst particle concentrations within thresholds that maximize treatment efficiency, ensuring effective purification and preventing suboptimal discharge of treated water.

Implementation Method 1

a light source for emitting ultraviolet light with which the photocatalyst particles are irradiated

Methodology Applied
Scientific EffectUltraviolet light emission: Light

Implementation Method 2

the guided liquid mixture is filtered with the filtration membrane to provide a filtrate in the first chamber of the second tank

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

a filtering pump for decompressing the first chamber of the second tank

Methodology Applied
Scientific EffectDecompression: Depressurisation

Implementation Method 4

the guided liquid mixture is filtered with the filtration membrane to provide a filtrate in the first chamber of the second tank, while the first chamber is decompressed with the filtering pump

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS10472253B2Liquid treatment method and liquid treatment apparatus
Publication Date: 2019.11.12 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10472253B2 patent drawing
  • US10472253B2 patent drawing
  • US10472253B2 patent drawing

AI summary

The present disclosure provides a liquid treatment method and apparatus according to which poorly treated liquid is prevented from being discharged to the outside thereof. The liquid treatment apparatus of the present disclosure comprises a channel switch, a return channel that establishes communication between the channel switch and an internal space of a first tank, and a discharge channel that establishes communication between the channel switch and the outside of the liquid treatment apparatus. In the circulation state, the liquid mixture is circulated in the liquid treatment apparatus so as to return a liquid to the first tank through the return channel. If a concentration of the photocatalyst particles contained in the first tank falls within a predetermined range, the channel switch is switched from the circulation state to the discharge state to discharge the liquid to the outside of the liquid treatment apparatus.