LiSi Active Material Void Formation for Reduced Volume Change

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Solution Overview

Problem

Existing active materials for batteries exhibit significant volume variation during charge/discharge cycles, which affects their performance and stability, and current methods to mitigate this issue, such as adjusting particle size or making materials porous, have limitations in reducing volume variation effectively.

Innovation Solution

A method involving the preparation of a LiSi precursor with a crystal phase of Li22Si5, followed by extraction of the Li element using a solvent like ethanol or acetic acid, to form voids within the material, reducing volume variation during charge/discharge cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If Li element is extracted from LiSi precursor to form voids, then volume variation during charge/discharge is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvevolume variationVSAvoidmanufacturing process
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The Li element is extracted in advance from the LiSi precursor to form voids before the actual charge/discharge cycles begin. This preliminary void formation prevents subsequent volume expansion issues during battery operation, as the voids provide buffer space for volume changes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The active material is designed with a porous structure containing voids formed by Li extraction. These voids allow the material to accommodate volume changes during charge/discharge cycles, reducing overall volume variation and improving structural stability.

Inventive Principle:
Principle #31Porous materials

2Stability of the object's composition

If LiSi precursor with crystal phase Li22Si5 is used, then volume variation is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvevolume variationVSAvoidcrystal phase control
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The manufacturing process controls the crystal phase composition by adjusting parameters such as Li:Si ratio, processing temperature, and extraction conditions. By optimizing these parameters, the desired Li22Si5 crystal phase is formed with consistent properties that reduce volume variation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces volume variation in active materials, enhancing their stability and performance by uniformly forming voids through the alloying process, as demonstrated by the peak intensity ratio and XRD measurements.

Implementation Method 1

a void forming step of forming a void by extracting the Li element from the LiSi precursor by using a Li extracting solvent

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS20240258514A1Method for producing active material
Publication Date: 2024.08.01 TOYOTA JIDOSHA KK
  • US20240258514A1 patent drawing

AI summary

A main object of the present disclosure is to provide a method for producing an active material wherein a volume variation due to charge/discharge is reduced. The present disclosure achieves the object by providing a method for producing an active material, the method comprising steps of: a preparing step of preparing a LiSi precursor including a Si element and a Li element, and a void forming step of forming a void by extracting the Li element from the LiSi precursor by using a Li extracting solvent, and the LiSi precursor includes a crystal phase of Li22Si5.