Lithium-Air Battery Anode Composite Structure for Dendrite Suppression

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Solution Overview

Problem

Lithium-air batteries face degradation in charge-discharge performance due to the deposition of dendrites on the anode terminal and the dispersion of minute lithium powder in the electrolytic solution, which reduces the effectiveness of the anode active material.

Innovation Solution

An anode composite structure is developed for lithium-air batteries, comprising a solid electrolyte, an air electrode, an anode current collector, an anode layer made of metallic lithium or its alloys, and a separator. The anode layer is isolated from the solid electrolyte and sealed by the separator and anode current collector, preventing direct contact and minimizing the formation of dendrites and dead lithium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If metallic lithium is used as anode active material to achieve high energy density, then energy density is improved, but dendrite deposition and dead lithium formation occur during cycling

Engineering Contradiction:
Improveenergy densityVSAvoidcharge-discharge performance stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A separator is introduced as an intermediary component between the anode layer and solid electrolyte. This separator prevents direct contact while allowing ionic conduction, thereby suppressing dendrite deposition and dead lithium formation during charge-discharge cycles, maintaining reliability while preserving the high energy density benefit of metallic lithium

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The separator functions as a thin film structure that physically constrains the anode layer configuration. This thin film barrier prevents dendrite growth into the solid electrolyte while maintaining the structural integrity needed for reliable cycling performance

Inventive Principle:
Principle #30Flexible shells and thin films

2Stability of the object's composition

If anode layer is stacked over smaller area than current collector to improve structure stability, then structural stability is improved, but contact area with solid electrolyte is reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidcontact area with solid electrolyte
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The separator acts as a mediating layer that extends the effective contact area between anode and solid electrolyte. By positioning the separator to overlap beyond the anode layer edges, it maintains ionic conduction pathways in regions where the anode does not directly contact the solid electrolyte, preserving electrochemical performance while allowing compact anode configuration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The separator introduces a dimensional solution by extending coverage in the planar area beyond the anode layer boundaries. This area extension in the separator layer compensates for the reduced direct anode-solid electrolyte contact area, maintaining sufficient ionic conduction pathways

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If separator is used to seal anode layer and prevent dendrite formation, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedendrite suppressionVSAvoidanode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The separator is implemented as a thin film structure that provides comprehensive sealing and dendrite suppression functionality. This thin film approach achieves reliable protection without requiring complex multi-component systems, maintaining relative structural simplicity while ensuring dendrite prevention

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The separator serves multiple functions simultaneously: it acts as a physical barrier against dendrite growth, provides ionic conduction pathways, and seals the anode layer configuration. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while achieving reliable dendrite suppression

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The anode composite structure enhances the charge-discharge performance of lithium-air batteries by reducing the formation of dendrites and dead lithium, thereby maintaining the battery's efficiency over multiple cycles.

Implementation Method 1

a solid electrolyte that conducts lithium ions as an isolation layer

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

the anode layer is isolated from the solid electrolyte

Methodology Applied
Scientific EffectPhysical isolation: Physical Containment

Data Source

PatentEP3588605B1Anode composite structure for lithium-air battery
Publication Date: 2025.02.12 SUZUKI MOTOR CORP
  • EP3588605B1 patent drawingFigure 1~2
  • EP3588605B1 patent drawingFigure 3~4
  • EP3588605B1 patent drawingFigure 5~6

AI summary

An objective is to provide an anode composite structure for use in a lithium-air battery to make the lithium-air battery less likely to degrade in charge-discharge performance. Provided is an anode composite structure for a lithium-air battery, including: an anode current collector; an anode layer stacked on the anode current collector, the anode layer being metallic lithium, an alloy containing lithium as a main component, or a chemical compound containing lithium as a main component; and a separator stacked on the anode layer. The anode layer is sealed in by the separator and the anode current collector.