Lithium-Air Battery Catalyst Control for LiO2 Generation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional secondary batteries for electric cars have limited energy density and require frequent charging stations, making them unsuitable for long-distance operation, and lithium-sulfur batteries face issues with sulfur elution and low electrical conductivity, while lithium-air batteries struggle with the decomposition of lithium oxide during reversible reactions.

Innovation Solution

A lithium-air battery design incorporating a negative electrode of lithium and a positive electrode with catalyst particles that control the generation of LiO2 as the discharge product, using oxygen as the active material, and a method involving a graphene oxide aqueous solution and hydrothermal reaction to manufacture the battery, where the oxygen binding energy of the catalyst particles is lower than carbon, facilitating efficient LiO2 generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional secondary battery materials (carbon-based graphite and lithium transition metal oxide) are used, then the battery structure is stable and easy to manufacture, but the energy density remains limited at about 200 Wh/kg, making long-distance operation difficult

Engineering Contradiction:
Improveenergy densityVSAvoidoperational reliability for long-distance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the positive electrode active material from conventional lithium transition metal oxide to lithium-containing compounds with higher capacity (such as lithium sulfur or lithium air systems), achieving energy density increases from 200 Wh/kg to over 2500 Wh/kg theoretical capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining lithium-containing active materials with conductive additives and electrolyte systems, creating multi-component systems that achieve both high energy density and functional stability for practical operation

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If sulfur is used as positive electrode active material in lithium-sulfur battery, then the theoretical energy density increases to 2567 Wh/kg, but sulfur elutes into electrolyte during reaction and electrical conductivity remains very low at 10^-30 to 10^-33 S/cm

Engineering Contradiction:
Improvetheoretical capacityVSAvoidsulfur elution and low conductivity
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent introduces conductive carbon materials and catalyst particles as intermediary substances that facilitate electron transport and prevent sulfur dissolution into the electrolyte, thereby maintaining both high theoretical capacity and electrical conductivity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates composite structures where sulfur is combined with conductive carbon matrices and protective coatings, forming a multi-phase composite material that simultaneously provides high capacity, electrical conductivity, and prevents harmful sulfur elution

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If lithium-air battery uses oxygen as positive electrode active material with high theoretical energy density of 3505 Wh/kg, then the energy density is 7 to 10 times higher than general lithium ion battery, but lithium oxide generated during discharge requires decomposition for reversible reaction

Engineering Contradiction:
Improvetheoretical energy densityVSAvoidreaction reversibility complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent introduces catalyst particles as intermediary substances that mediate the decomposition reaction of lithium oxide during charging, lowering the activation energy barrier and enabling reversible reaction without requiring excessive voltage or complex external conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the reaction pathway parameters by using catalysts to change the decomposition mechanism of lithium oxide, allowing the reversible reaction to proceed at practical voltages and currents rather than requiring extreme conditions

Inventive Principle:
Principle #35Parameter changes

4Productivity

If catalyst particles with low oxygen binding energy are used in positive electrode, then LiO2 generation is controlled efficiently with higher charge/discharge efficiency, but the catalyst material selection and manufacturing precision requirements increase

Engineering Contradiction:
Improvecharge/discharge efficiencyVSAvoidcatalyst particle oxygen binding energy control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent systematically adjusts the oxygen binding energy parameter of catalyst particles by selecting specific materials and controlling synthesis conditions, optimizing the balance between LiO2 generation efficiency and manufacturing feasibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses standardized catalyst particle designs with known optimal oxygen binding energies, replicating proven catalyst structures and compositions to achieve consistent high efficiency without requiring excessive manufacturing precision for each batch

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium-air battery achieves high energy density, improved charge/discharge efficiency, and extended lifespan by minimizing the generation of Li2O2 and Li2O, enhancing the battery's reliability and performance.

Implementation Method 1

whether to generate LiO2 as the discharge product and the generation amount of LiO2 may be controlled according to an oxygen binding energy of the catalyst particles

Methodology Applied
Scientific EffectOxygen binding energy: Chemical Bonding

Implementation Method 2

reducing the graphene oxide and the catalyst material of the source material at the same time by performing a hydrothermal reaction or a heating reflux reaction in the source solution

Methodology Applied
Scientific EffectHydrothermal reaction: Chemical Bonding

Data Source

PatentUS10673108B2Lithium-air battery and method for manufacturing the same
Publication Date: 2020.06.02 INDUSTRY UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY
  • US10673108B2 patent drawing
  • US10673108B2 patent drawing
  • US10673108B2 patent drawing

AI summary

A lithium-air battery is provided. The lithium-air battery includes a negative electrode including lithium, a positive electrode including catalyst particles for controlling whether to generate LiO2 as a discharge product and for controlling a generation amount of LiO2, the positive electrode using oxygen as a positive electrode active material, and an electrolyte and a separator which are disposed between the negative electrode and the positive electrode.