Lithium-Air Battery Dual-Pore Cathode for Oxygen Flow

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Solution Overview

Problem

Conventional lithium-air batteries face performance degradation due to the accumulation of lithium oxide products within the cathode's porous pathways, which restricts oxygen flow and reduces the battery's specific energy capacity and lifespan.

Innovation Solution

The implementation of a lithium-air battery with a dual-pore system in the cathode, comprising interconnected storage and transport pores defined by porous non-hollow carbonaceous spherical particles, allows for the extraction and retention of reaction products, thereby maintaining oxygen flow and enhancing energy capacity and lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If lithium-air batteries use conventional porous cathode structures, then the battery can operate with simple structure, but reaction product accumulation blocks oxygen pathways and degrades performance

Engineering Contradiction:
Improvecathode structureVSAvoidbattery performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The cathode porous structure is segmented into two distinct pore size systems: a first pore system with larger pores (0.1-10 μm) for oxygen transport, and a second pore system with smaller pores (0.6-6.6 nm) for reaction product retention. This segmentation allows different functional zones within the cathode to handle different aspects of the electrochemical reaction, preventing product accumulation in oxygen pathways while maintaining structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cathode are赋予 different local properties through the dual-pore system. The larger pores provide hydrophobic pathways optimized for oxygen gas transport, while the smaller pores provide hydrophilic environments for reaction product dissolution and retention. This local quality differentiation ensures that oxygen flow and product accumulation are spatially separated, resolving the contradiction between simple structure and reliable performance.

Inventive Principle:
Principle #3Local quality

2Productivity

If the cathode retains reaction products in transport pores, then oxygen flow is maintained, but pore clogging occurs and reduces specific energy capacity

Engineering Contradiction:
Improveoxygen delivery efficiencyVSAvoidspecific energy capacity
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The invention extracts the function of reaction product retention from the oxygen transport pores by introducing a separate second pore system. The larger first pores are dedicated exclusively to oxygen transport and remain clear of product accumulation, while the smaller second pores are specifically designed to retain reaction products through dissolution in electrolyte. This extraction of functions prevents pore clogging in transport pathways while maintaining high specific energy capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The smaller second pores act as intermediary structures that mediate between the oxygen transport system and the bulk cathode material. They provide a transition zone where reaction products can be dissolved in electrolyte and retained without blocking the larger oxygen transport pores. This intermediary pore system resolves the contradiction by providing a buffer zone for product accumulation that does not interfere with oxygen delivery efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the cathode uses uniform pore size for oxygen transport, then the structure is simple, but reaction product accumulation restricts oxygen flow and reduces lifespan

Engineering Contradiction:
Improvepore structureVSAvoidbattery lifespan
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The uniform pore structure is segmented into two distinct pore size systems with different functions. The first pore system (0.1-10 μm) handles oxygen transport while the second pore system (0.6-6.6 nm) handles reaction product retention. This segmentation prevents product accumulation from blocking oxygen pathways, thereby extending battery lifespan without significantly increasing structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds a dimensional aspect to the pore structure by introducing pore size differentiation. Instead of a single-dimensional uniform pore system, the cathode employs a multi-dimensional pore distribution with distinct size ranges for different functions. This dimensional change allows simultaneous optimization of oxygen transport and product retention, extending battery lifespan while maintaining manageable structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design increases the specific energy capacity and effective lifespan of lithium-air batteries by ensuring unimpeded oxygen delivery during charge and discharge cycles, preventing pore clogging and maintaining electrochemical reaction efficiency.

Implementation Method 1

The cathode may include pathways defined by porous non-hollow carbonaceous spherical particles and carbonaceous structures... A dual-pore system may be disposed in the cathode... The dual-pore system may receive gaseous oxygen from the ambient atmosphere... the network of interconnected transport pores may transport oxygen from the ambient atmosphere into the cathode

Methodology Applied
Scientific EffectGas transport through porous pathways: Porosity

Implementation Method 2

The network of interconnected storage pores may retain a reaction product precipitated during battery cycling... the interconnected storage pores may retain the reaction product within a specified distance from a respective orifice

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The anode may release lithium (Li) ions upon activation of the lithium-ion battery and during operational cycling of the lithium-ion battery... An electrolyte may be dispersed throughout the cathode and in contact with the anode

Methodology Applied
Scientific EffectIon transport through electrolyte: Electrolyte

Implementation Method 4

The cathode may include pathways defined by porous non-hollow carbonaceous spherical particles and carbonaceous structures... Each carbonaceous structure may be formed by coalescence of a group of the porous non-hollow carbonaceous spherical particles

Methodology Applied
Scientific EffectElectrical conduction through carbonaceous material: Conduction (electrical)

Data Source

PatentUS11735745B2Lithium-air battery
Publication Date: 2023.08.22 LYTEN INC
  • US11735745B2 patent drawing
  • US11735745B2 patent drawing
  • US11735745B2 patent drawing

AI summary

A battery may include an anode, a cathode positioned opposite to the anode, a separator positioned between the anode and the cathode, an electrolyte dispersed throughout the cathode and in contact with the anode, and a dual-pore system. The anode may be configured to release a plurality of lithium ions. The cathode may include a plurality of pathways defined by a plurality of porous non-hollow carbonaceous spherical particles and may include a plurality of carbonaceous structures each based on a coalescence of a group of the porous non-hollow carbonaceous spherical particles. The dual-pore system may be disposed in the cathode and defined in shape and orientation by the plurality of carbonaceous structures. In some aspects, the dual-pore system may be configured to receive gaseous oxygen from the ambient atmosphere.