Lithium-Air Battery Charging Redox Couple

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Solution Overview

Problem

Lithium-air batteries face challenges such as dendrite formation, protection from moisture, achieving high specific energy and power levels, reducing voltage hysteresis, and improving cycle life due to poor contact between solid discharge products and the conducting matrix, leading to capacity decay and high over-potential during charging.

Innovation Solution

Incorporating a charging redox couple within the positive electrode that facilitates electron transfer from insulating discharge products to the conductive matrix during charging, optimizing the electrolyte solution with a selected redox couple to reduce over-potential and enhance reversibility, and using a conductive matrix with catalysts to aid in reaction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a lithium metal negative electrode and conventional oxide positive electrode are used, then specific energy is improved, but voltage hysteresis and charging over-potential increase

Engineering Contradiction:
Improvespecific energyVSAvoidvoltage hysteresis
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

A redox mediator (such as iodine/iodide couple or ferrocene/ferrocenium couple) is introduced into the electrolyte to act as an intermediary substance. This mediator facilitates electron transfer from the conductive matrix to the insulating discharge products (Li2O2, Li2O) during charging, enabling the charging reaction to proceed at lower potentials and reducing voltage hysteresis while maintaining high specific energy

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If solid discharge products form during charging, then capacity is improved, but contact with conducting matrix is lost leading to capacity decay

Engineering Contradiction:
ImprovecapacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The redox mediator dissolves the insulating discharge products (Li2O2, Li2O) by forming soluble complexes during charging, preventing their accumulation and maintaining continuous contact between the conductive matrix and the reaction interface. This resolves the disconnection problem and prevents capacity decay, thereby improving cycle life while preserving high capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If high capacity materials like Li2S and Li2O2 are used, then theoretical specific energy is improved, but discharge products become electrically insulating

Engineering Contradiction:
Improvetheoretical specific energyVSAvoidelectrical insulation
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The redox mediator acts as a chemical intermediary that can reduce the insulating discharge products (Li2S, Li2O2) back to their reactive forms. The mediator shuttles electrons to these insulating products through the electrolyte, enabling continued electrochemical reactions despite the insulating nature of the discharge products, thus maintaining high specific energy

Inventive Principle:
Principle #24Intermediary (Mediator)

4Quantity of substance

If battery size is increased to provide increased capacity, then capacity is improved, but weight increases

Engineering Contradiction:
ImprovecapacityVSAvoidbattery weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The invention changes the electrochemical parameters of the system by introducing the redox mediator, which enables the battery to achieve higher effective capacity utilization from the same mass of active materials. This parameter change allows the battery to deliver increased capacity without proportionally increasing weight, effectively improving specific energy

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces over-potential during charging, improves energy efficiency from 70% to over 87%, and enhances the cycle life of lithium-air batteries by effectively reconnecting and consuming disconnected discharge products, thereby addressing capacity decay and voltage hysteresis issues.

Implementation Method 1

a charging redox couple located within the positive electrode, wherein the electrochemical cell is characterized by the transfer of electrons from a discharge product located in the positive electrode to the electron conducting matrix by the charging redox couple during a charge cycle

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

The separator and positive electrode contain an electrolyte that includes a lithium salt

Methodology Applied
Scientific EffectIon transport: Electrolyte

Implementation Method 3

there is extraction via oxidation of lithium ions from the active material of the positive electrode

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

the electrons are consumed at the negative electrode because there is reduction of lithium ions into the active material of the negative electrode

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS9431660B2Lithium battery with charging redox couple
Publication Date: 2016.08.30 ROBERT BOSCH GMBH
  • US9431660B2 patent drawing
  • US9431660B2 patent drawing
  • US9431660B2 patent drawing

AI summary

In accordance with one embodiment, an electrochemical cell includes a negative electrode including a form of lithium, a positive electrode spaced apart from the negative electrode and including an electron conducting matrix, a separator positioned between the negative electrode and the positive electrode, an electrolyte including a salt, and a charging redox couple located within the positive electrode, wherein the electrochemical cell is characterized by the transfer of electrons from a discharge product located in the positive electrode to the electron conducting matrix by the charging redox couple during a charge cycle.