Lithium Metal Alloy Anode for Low-Temperature Capacity Retention

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Solution Overview

Problem

Lithium secondary batteries face reduced capacity retention rates due to deactivation of lithium metal caused by volume changes during charging and discharging, leading to decreased conductivity and resistance increases at low temperatures.

Innovation Solution

A lithium secondary battery design incorporating a negative electrode layer with an alloy of lithium metal and a dissimilar metal, where the lithium element percentage is 40.00 to 99.97 atomic % and optionally includes an oxygen-enriched portion, reducing electrolyte resistance and enhancing affinity with the separator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lithium metal is used as negative electrode active material, then high output voltage is achieved, but capacity retention rate is reduced due to deactivation caused by volume change during charging and discharging

Engineering Contradiction:
Improveoutput voltageVSAvoidcapacity retention rate
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The negative electrode layer uses a composite structure containing lithium metal particles dispersed in an alloy matrix consisting of dissimilar metals (e.g., Al-Si-Mg alloy). This composite approach allows the lithium metal to provide high output voltage while the alloy matrix accommodates volume changes and prevents deactivation, thereby maintaining capacity retention rate.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The alloy matrix acts as an intermediary between the lithium metal particles and the electrolyte/separator. It provides a stable structural framework that mediates the volume expansion and contraction of lithium metal during charging and discharging, preventing direct contact issues and maintaining electrical conductivity throughout cycles.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of moving object

If lithium metal undergoes volume change during charging and discharging, then deposition and dissolution reactions occur, but conductivity decreases and resistance increases at low temperatures

Engineering Contradiction:
Improvecharging and discharging cyclesVSAvoidlow-temperature conductivity
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The invention changes the physical and chemical parameters of the negative electrode by using an alloy matrix with specific compositional ranges (e.g., Al: 60-90 atomic %, Si: 5-30 atomic %, Mg: 1-20 atomic%). These parameter changes create an alloy with optimized mechanical properties and electrical conductivity that remains stable across temperature variations, preventing resistance increase at low temperatures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The negative electrode layer exhibits local quality differentiation where lithium metal particles are distributed within the alloy matrix. The alloy regions provide structural stability and conductivity, while lithium-rich regions provide active reaction sites. This local differentiation ensures that conductivity is maintained in the alloy framework even when lithium volume changes occur.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves capacity retention rates and maintains high low-temperature output by minimizing electrolyte resistance and reducing cracks in the negative electrode layer, thereby stabilizing the battery performance.

Implementation Method 1

a negative electrode in which deposition and dissolution reactions of lithium metal occur

Methodology Applied
Scientific EffectDeposition and dissolution reactions:

Implementation Method 2

reducing electrolyte resistance and enhancing affinity with the separator

Methodology Applied
Scientific EffectElectrolyte resistance reduction:

Data Source

PatentUS12586785B2Lithium secondary battery
Publication Date: 2026.03.24 TOYOTA JIDOSHA KK
  • US12586785B2 patent drawing

AI summary

A lithium secondary battery includes a positive electrode, and a negative electrode in which deposition and dissolution reactions of lithium metal occur. The negative electrode includes a negative electrode layer. The negative electrode layer contains, as a negative electrode active material, an alloy of the lithium metal and dissimilar metal. An element percentage of lithium element in the alloy is 40.00 atomic % or more and 99.97 atomic % or less when the lithium secondary battery is fully charged.