Lithium Alloy Anode Network Structure for Dendrite Suppression

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Solution Overview

Problem

Lithium metal anodes in lithium batteries face issues such as high reactivity, large volume variation, and lithium dendrite formation, leading to low coulombic efficiency and short cycling lifetime, which are difficult to address with existing modification methods.

Innovation Solution

A lithium alloy is prepared by heating lithium metal and adding a transition metal like copper, nickel, or scandium to form a molten alloy, which is then cooled to create a uniform network structure that inhibits lithium dendrite growth and maintains electrochemical activity, using a method that involves heating lithium metal to a controlled temperature in a low-humidity environment and mixing it with the transition metal to form a molten alloy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as anode material to achieve ultrahigh theoretical specific capacity, then energy density is improved, but lithium dendrite formation occurs causing safety issues and short cycling lifetime

Engineering Contradiction:
Improveenergy densityVSAvoidcycling lifetime
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A lithium alloy anode material comprising lithium metal and a transition metal element (Cu, Ni, Sc, Ti, V, Cr, Mn, Co, or Nb) is introduced as an intermediary between pure lithium metal and the electrolyte. The transition metal forms a network structure that mediates lithium deposition, preventing direct contact between lithium and electrolyte while maintaining high lithium content for energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite anode material combining lithium metal with transition metal elements. The transition metal forms a three-dimensional network structure (0.1-99.9 wt%) within the lithium metal matrix, creating a composite that maintains the high capacity of lithium while adding structural stability and dendrite inhibition properties.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium metal is used as anode material, then high specific capacity is achieved, but high reactivity causes irreversible reaction with electrolyte consuming both electrolyte and lithium

Engineering Contradiction:
Improvespecific capacityVSAvoidelectrolyte consumption
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The transition metal network structure serves as an intermediary barrier between lithium metal and electrolyte. This network reduces direct contact between highly reactive lithium and the electrolyte, preventing irreversible reactions while still allowing lithium ion transport for maintaining high specific capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The transition metal network creates a protective environment around lithium metal particles, similar to an inert atmosphere. This network structure physically isolates lithium from the electrolyte, reducing reactivity and preventing substance loss while maintaining lithium's electrochemical activity.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Quantity of substance

If lithium metal is used as anode material, then high capacity is achieved, but large volume variation causes significant expansion and contraction during charging and discharging

Engineering Contradiction:
ImprovecapacityVSAvoidvolume variation
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The composite structure of transition metal network within lithium metal matrix provides structural stability. The transition metal framework (0.1-99.9 wt%) acts as a stable skeleton that accommodates lithium's volume changes during cycling, reducing overall volume variation while maintaining high capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the physical and chemical parameters of the anode material by introducing transition metal elements. This modifies the mechanical properties and volume stability of the anode, reducing expansion/contraction during cycling while preserving lithium's high capacity characteristics.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If conventional surface modification methods are applied to lithium metal, then some performance improvement is achieved, but the processes become complicated and difficult to widely apply

Engineering Contradiction:
ImproveperformanceVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the anode material preparation with alloying process. Instead of separate modification steps, the transition metal is directly alloyed with lithium metal during anode fabrication, simplifying the overall process while achieving dendrite inhibition and performance improvement simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The alloying process itself provides the modification function. The transition metal elements inherently provide dendrite inhibition and structural stability when alloyed with lithium, eliminating the need for additional surface modification steps. The material self-services its own modification through the alloying process.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium alloy anode material improves coulombic efficiency and cycle lifespan by reducing polarization and inhibiting lithium dendrite growth, allowing for the use of conventional cathode materials and extending battery performance.

Implementation Method 1

heating lithium metal to a temperature of 200° C.-800° C. to obtain a molten lithium metal

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 2

adding a transition metal to the molten lithium metal, maintaining the temperature for 5-15 minutes, and uniformly mixing to form a molten alloy

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

uniformly mixing to form a molten alloy

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

cooling the molten alloy obtained in step (2) to room temperature to obtain the lithium alloy as the anode material

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS12107254B2Lithium alloy as an anode material and a preparation method thereof
Publication Date: 2024.10.01 UNIV OF ELECTRONICS SCI & TECH OF CHINA
  • US12107254B2 patent drawing
  • US12107254B2 patent drawing
  • US12107254B2 patent drawing

AI summary

A method for preparing a lithium alloy as an anode material includes the following steps: heating lithium metal into a molten state in an environment with a dew point not higher than −50° C. and an oxygen content not higher than 10 ppm; adding a transition metal to the molten lithium metal, maintaining the temperature for 5-15 minutes, and uniformly mixing to form a molten alloy; cooling the molten alloy to room temperature to obtain the lithium alloy as the anode material. The preparation method of the present invention is simple and feasible with less cost. The prepared lithium alloy as the anode material can effectively improve the coulombic efficiency and cycle lifespan of the lithium battery.