Lithium Metal Anode Coating for Dendrite Suppression

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Solution Overview

Problem

Lithium metal anodes in batteries are difficult to commercialize due to dendritic lithium growth, which causes internal shorts and reduces cycling efficiency, and the formation of a passivation layer on the anode, leading to decreased discharge capacity retention.

Innovation Solution

The use of an electrolyte containing organoborate salts, such as lithium bis-oxalato borate, in combination with silane or siloxane solvents, which suppresses dendrite formation and stabilizes the passivation layer, enhancing the cycling performance and energy density of lithium metal anodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium metal anodes are used to increase energy density, then the energy density is improved, but dendritic lithium growth occurs causing internal shorts and reduced reliability

Engineering Contradiction:
Improveenergy densityVSAvoidinternal short prevention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A coating layer comprising metal fluoride, metal oxide, or metal nitride is applied to the lithium metal anode surface. This coating acts as an intermediary barrier that prevents direct contact between dendritic lithium and the electrolyte/separator, thereby blocking internal short circuits while allowing the high-capacity lithium metal anode to function. The coating layer specifically addresses the harmful effect of dendrites without sacrificing the energy density benefit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surface properties of the lithium metal anode are modified by applying a coating layer with different physical and chemical parameters. The coating changes the surface morphology, electrical conductivity, and chemical reactivity of the anode, creating a protective interface that suppresses dendrite penetration while maintaining lithium ion transport. This parameter change transforms the anode from a high-risk configuration to a safe, high-performance configuration.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If lithium metal anodes are used to increase energy density, then the energy density is improved, but a passivation layer forms on the anode reducing cycling efficiency

Engineering Contradiction:
Improveenergy densityVSAvoidcycling efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The coating layer modifies the surface parameters of the lithium metal anode, creating a controlled interface that regulates passivation layer formation. By changing the surface composition to metal fluoride/oxide/nitride, the coating prevents excessive or unstable passivation while maintaining necessary protection, thereby preserving lithium ion conductivity and cycling efficiency throughout battery operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The anode structure is transformed from pure lithium metal to a composite system consisting of lithium metal substrate with a coating layer of metal fluoride, oxide, or nitride. This composite structure combines the high capacity of lithium metal with the protective and conductive properties of the coating, enabling both high energy density and sustained cycling performance.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If conventional organic electrolytes are used with lithium metal anodes, then the battery can operate, but the passivation layer continues to form increasing surface area and reducing discharge capacity retention

Engineering Contradiction:
Improvebattery operationVSAvoiddischarge capacity retention
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The coating layer serves as an intermediary between the lithium metal anode and the conventional organic electrolyte. This intermediate layer prevents direct, uncontrolled reaction between the electrolyte and lithium surface, thereby stabilizing passivation layer formation and preventing continuous growth that would otherwise consume lithium and reduce discharge capacity retention over cycling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively prevents dendrite growth and stabilizes the passivation layer, resulting in improved discharge capacity retention and enhanced cycling performance of lithium metal anodes, suitable for high-energy and long-cycle-life batteries.

Implementation Method 1

Lithium metal anodes can reduce the cycling performance of a battery. Lithium metal reduces conventional organic electrolytes to form a passivation layer on the anode.

Methodology Applied
Scientific EffectPassivation layer formation:

Implementation Method 2

Lithium metal anodes in batteries are difficult to commercialize because they generate dendritic lithium on the surface of the lithium metal during charge and discharge cycle.

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS7598003B1Battery having enhanced energy density
Publication Date: 2009.10.06 QUALLION LLC
  • US7598003B1 patent drawing
  • US7598003B1 patent drawing
  • US7598003B1 patent drawing

AI summary

The battery includes an electrolyte activating one or more cathodes and one or more anodes. The electrolyte includes one or more organoborate salts in a solvent. The organoborate salt can include a lithium bis[bidentate]borate or a lithium dihalo mono[bidentate]borate. In some instances, the solvent includes a silane or a siloxane.