Lithium Metal Anode Coating for Polysulfide Shuttling

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Solution Overview

Problem

Lithium-sulfur batteries face challenges due to low electric/ionic conductivity of sulfur, volume expansion, and the instability of lithium metal anodes, leading to issues like polysulfide shuttling, dendrite formation, and reduced cycle life, which hinder their commercialization and efficiency.

Innovation Solution

The introduction of lithium-terminated sulfonated metal oxide nanoparticles as a protective layer on the lithium metal anode, which induces electrostatic repulsion of lithium polysulfides, reduces interfacial impedance, and inhibits dendrite formation, thereby enhancing the electrochemical characteristics of lithium-sulfur batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal anode is used to achieve high energy density, then gravimetric energy density improves significantly, but safety issues and instability occur due to dendrite formation and side reactions

Engineering Contradiction:
Improvegravimetric energy densityVSAvoidanode stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A protective layer comprising lithium-terminated sulfonated metal oxide nanoparticles is introduced as an intermediary between the lithium metal anode and the electrolyte. This protective layer mediates the interaction by providing a stable interface that prevents direct contact between lithium metal and electrolyte, thereby suppressing side reactions and dendrite formation while maintaining high energy density benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The anode structure is transformed into a composite material system by combining lithium metal with sulfonated metal oxide nanoparticles. The composite structure integrates the high energy density advantage of lithium metal with the stability and protective properties of sulfonated metal oxide, creating a synergistic anode that resolves the contradiction between energy density and stability

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If sulfur cathode is used to achieve high energy density, then theoretical energy density reaches about 2600 Wh/kg, but low electric/ionic conductivity and volume expansion occur

Engineering Contradiction:
Improvetheoretical energy densityVSAvoidelectrochemical stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The protective layer on the lithium metal anode indirectly addresses sulfur cathode issues by stabilizing the overall battery system. The sulfonated metal oxide nanoparticles provide a stable electrochemical environment that mitigates the负面影响 of sulfur's low conductivity and volume expansion, allowing the high energy density potential to be realized

Inventive Principle:
Principle #35Parameter changes

3Productivity

If lithium polysulfides are generated during discharge, then electrochemical reaction proceeds, but polysulfide shuttling causes capacity loss and reduced cycle life

Engineering Contradiction:
Improveelectrochemical reaction rateVSAvoidcycle life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The protective layer of lithium-terminated sulfonated metal oxide nanoparticles is applied in advance to the lithium metal anode surface. This preliminary protective action prevents polysulfide shuttling by providing a barrier that stops polysulfides from reaching and reacting with the lithium metal anode, thereby preventing capacity loss and extending cycle life while maintaining electrochemical reaction efficiency

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves the charge/discharge capacity retention, cycle life, and rate performance of lithium-sulfur batteries by reducing polysulfide shuttling and dendrite growth, leading to increased Coulombic efficiency and stability, making lithium-sulfur batteries more viable for energy storage applications.

Implementation Method 1

negatively charged sulfonate groups may induce electrostatic repulsion of lithium polysulfides and limit access of lithium polysulfides to a lithium metal anode

Methodology Applied
Scientific EffectElectrostatic repulsion: Electrostatics

Implementation Method 2

reducing the interfacial impedence by lithium fixed to sulfonate groups

Methodology Applied
Scientific EffectInterfacial impedance reduction: Electrical Resistance

Data Source

PatentUS10658670B2Anode including functionalized metal oxide nanoparticles, a method for manufacturing the anode, a secondary battery including the anode, and a device including the secondary battery
Publication Date: 2020.05.19 KOREA INST OF SCI & TECH
  • US10658670B2 patent drawing
  • US10658670B2 patent drawing
  • US10658670B2 patent drawing

AI summary

An anode includes a thin film of an anode material; and a protective layer that is formed on the thin film of the anode material, that is composed of functionalized metal oxide nanoparticles, which are lithium-terminated sulfonated metal oxide nanoparticles, and that has a thickness of 300-5000 nm. A method for manufacturing the anode includes dispersing the functionalized metal oxide nanoparticles into a dispersion medium to form a dispersion; dipping a substrate into water, and introducing the dispersion thereto so that the functionalized metal oxide nanoparticles form a self-assembled molecular film on the water surface; lifting the substrate over the water surface to transfer the self-assembled molecular film onto the substrate, thereby providing a substrate coated with a functionalized metal oxide film; and transferring the functionalized metal oxide film onto the thin film of the anode material to provide an anode coated with the functionalized metal oxide film.