Lithium Metal Anode Host Structure Void Design

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Solution Overview

Problem

Lithium metal batteries face deterioration and short-circuiting due to non-uniform lithium deposition, leading to dendrite formation, which results in battery degradation.

Innovation Solution

An anode design featuring a current collector with a seed layer promoting lithium plating, a host structure with void spaces to confine lithium, and adhesion layers to maintain thickness and prevent lithium growth between layers, utilizing materials like PVDF and fibers to enhance lithium distribution and prevent dendrite formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium is continuously deposited during battery operation, then the battery achieves higher energy density, but non-uniform lithium deposition occurs leading to dendrite formation

Engineering Contradiction:
Improveenergy densityVSAvoidbattery reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The anode is segmented into multiple functional layers: current collector, seed layer, host structure with void spaces, and adhesion layers. This segmentation allows each layer to perform its specific function - the host structure's void spaces confine lithium deposition to prevent dendrite formation while maintaining high energy density

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A seed layer is introduced as an intermediary between the current collector and the host structure. This seed layer promotes uniform lithium plating and prevents direct contact between lithium and the current collector, thereby preventing dendrite formation while maintaining high energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If lithium dendrites grow from non-uniform deposition, then battery capacity increases temporarily, but battery deterioration occurs due to short-circuiting

Engineering Contradiction:
Improvelithium capacityVSAvoiddendrite formation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The host structure has localized void spaces with specific dimensions (0.5-5 μm) that are strategically positioned to confine lithium deposition. This local quality control ensures lithium is deposited uniformly in specific regions rather than forming dendrites, maintaining capacity while preventing harmful growth

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The adhesion layers are applied in advance to bond the host structure to both the seed layer and separator. This preliminary action prevents lithium from growing between layers during operation, eliminating the root cause of dendrite formation before it can occur

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures uniform lithium deposition, reduces dendrite formation, and maintains constant anode thickness, thereby improving battery performance and preventing short-circuiting.

Implementation Method 1

the seed layer comprising a seed material selected to promote electrochemical plating of metallic lithium onto the seed layer

Methodology Applied
Scientific EffectElectrochemical plating: Electroplating

Implementation Method 2

a first adhesion layer bonding the host structure to the seed layer, and a second adhesion layer bonding the host structure to the separator

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS11309540B1Anode structure for a lithium metal battery
Publication Date: 2022.04.19 APPLE INC
  • US11309540B1 patent drawing
  • US11309540B1 patent drawing
  • US11309540B1 patent drawing

AI summary

An anode for a lithium metal battery includes a host structure configured to be between an anode current collector and a separator, the host structure having void spaces configured to host metallic lithium during charging, wherein the host structure has a void space of ≥60% and ≤80%. Another anode for a lithium metal battery includes a current collector, a separator, and a host structure between the current collector and the separator, the host structure having void spaces configured to host metallic lithium during charging, wherein the host structure is formed of fibers.